Jon Boat Flooring: Easy Steps To Install Decking

Jon boats often have a rib every 12 inches, which can make walking on the boat uncomfortable. While some people prefer to leave the boat as is because it is easier to clean and lighter, others prefer to install a floor to dampen noise and make the boat more comfortable. There are various options for adding a floor to a jon boat, including plywood, rubber mats, aluminium sheets, and blue foam insulation. When adding a floor, it is important to consider the weight, ease of cleaning, and durability of the chosen material.

Using rubber mats instead of wood

Rubber mats are a great alternative to wood when installing a floor in a jon boat. They are a cheap, safe, and convenient option.

Rubber mats are readily available at any hardware store and are easy to install. They can be simply laid on the floor of the boat or glued to the boat's body. They are also easy to clean and can be removed and hosed down.

Rubber mats are a safe option as they provide a firm footing even with excess water in the boat, thus reducing the risk of slipping. They also dampen noise and make the boat more comfortable by providing a soft surface to walk on.

However, one potential downside of rubber mats is that they may not be the most stylish option. Additionally, in hot weather, a black rubber mat could heat up and become uncomfortable to stand on.

When installing a rubber mat floor in a jon boat, it is important to first measure the interior hull of the boat. You will also need to consider the thickness of the mat and ensure that it fits well around the ribs of the boat. If you are gluing the mat to the boat, you will need to drill holes into the boat's body. It is also recommended to use a base layer of XPS (extruded) polystyrene under the rubber mat for added support and insulation.

Overall, rubber mats are a practical and cost-effective option for flooring a jon boat, providing safety and comfort without breaking the bank.

Aluminium sheets vs aluminium diamond plates

When it comes to flooring for a jon boat, there are several options to choose from, each with its own advantages and disadvantages. Two of the most popular materials are aluminium sheets and aluminium diamond plates. Here is a detailed comparison between the two:

Appearance:

Aluminium diamond plates have a distinctive raised diamond pattern that gives them a rugged and industrial look. This pattern also provides extra traction, making it ideal for boat flooring. On the other hand, aluminium sheets have a smooth or brushed finish, offering a more sleek and modern aesthetic.

Traction:

The raised diamond pattern on aluminium diamond plates provides superior traction, even when wet. This makes diamond plates a safer option for boat flooring, reducing the risk of slipping and falling. While aluminium sheets can be painted or treated to improve traction, they typically do not match the level of slip resistance offered by diamond plates.

Corrosion Resistance:

Both aluminium sheets and diamond plates are known for their excellent corrosion resistance, making them well-suited for marine environments. However, 5083 aluminium diamond plates have even better corrosion resistance than standard 5052 or 6061 aluminium sheets. This is due to the presence of magnesium and silicon elements in the alloy, which also enhance weldability and cold workability.

Hardness and Strength:

Aluminium diamond plates, such as the 5083 and 6061 alloys, offer higher hardness and tensile strength compared to aluminium sheets. The 5083 alloy, in particular, has superior hardness and corrosion resistance, making it a popular choice for non-slip aluminium flooring. While aluminium sheets may be thinner and more flexible, diamond plates provide a sturdier and more durable option.

Cost:

Aluminium sheets are generally more affordable than aluminium diamond plates. The intricate pattern and additional manufacturing processes involved in creating diamond plates drive up their cost. However, as demonstrated by one boat owner, it is possible to find recycled diamond plates or even repurpose old street signs to save money while still enjoying the benefits of diamond plating.

Maintenance:

Both aluminium sheets and diamond plates are easy to maintain and clean. However, the raised pattern of diamond plates may require more careful cleaning to ensure that dirt and debris do not get trapped in the crevices. Additionally, the pattern may wear down over time, reducing its non-slip properties and requiring re-treatment or replacement.

Installation:

The installation process for aluminium sheets and diamond plates can vary depending on the specific application and desired level of permanence. Both can be welded, screwed, or glued in place. However, diamond plates may require additional framing or support due to their increased weight and thickness.

In conclusion, both aluminium sheets and diamond plates are viable options for jon boat flooring. The decision between the two depends on factors such as cost, desired aesthetics, traction requirements, and the level of durability needed for your specific use case.

Blue foam insulation vs plywood

When it comes to flooring for your jon boat, there are a few options to consider, each with its own advantages and disadvantages. Two of the most popular choices are blue foam insulation and plywood. Here is a detailed comparison between the two:

Blue Foam Insulation:

• Advantages: Blue foam insulation, also known as extruded polystyrene (XPS) foam, is a great option for jon boat flooring because it does not soak up water and is resistant to crumbling into small pieces. It provides strength and rigidity similar to thicker plywood, but with less weight. Blue foam insulation is also easy to work with and can be cut to fit between the ribs of your jon boat. It is inexpensive and readily available at most hardware stores. Additionally, it helps with floatation in case your boat gets swamped.
• Disadvantages: One potential downside of using blue foam insulation is that it may need to be protected with a hard panel or coating to prevent damage. Some people have used vinyl flooring, laminate flooring, linoleum, or thin plywood on top of the foam for added durability.

Plywood:

• Advantages: Plywood is a versatile and affordable option for jon boat flooring. It is strong, durable, and easy to work with. Plywood can be painted or carpeted to match the look and feel you desire for your boat. It is also a good choice if you need a secure place to tie down equipment, such as a longtail mud motor.
• Disadvantages: One of the main concerns with plywood is the potential for rotting, especially if it is not properly sealed or treated. Plywood can also add significant weight to your boat, which may impact its maximum capacity. Additionally, untreated wood can react with the aluminum of your jon boat, leading to deterioration over time.

In conclusion, both blue foam insulation and plywood have their pros and cons. Blue foam insulation is lightweight, durable, and resistant to water absorption, while plywood offers strength and versatility but may require more maintenance to prevent rotting and protect the aluminum of your boat. Ultimately, the best choice for your jon boat flooring depends on your specific needs, preferences, and budget.

Sealing plywood with paint or carpet

Sealing Plywood with Paint:

Before applying any type of paint, it is crucial to seal and protect the plywood to prevent water penetration and deterioration. Here are the steps to follow:

• Start by applying a sealer that can penetrate the plywood deeply. This is essential because plywood expands and contracts significantly with changes in weather conditions.
• After the initial sealer application, add more layers of varnish or paint for extra protection.
• If you live in a humid area prone to mildew, consider using a mix of mineral spirits and varnish, avoiding the addition of linseed or tung oil, which can promote mildew growth.
• Apply the sealer liberally and let it dry for at least 48 hours before adding additional coats.
• Two or more coats of varnish, applied 24 hours apart, will provide a good seal for the wood.
• Once the sealing process is complete, you can move on to painting. Choose a paint that is suitable for foot traffic and can withstand the elements.
• Consider using oil-based enamels, which can provide a hard, durable finish.
• Alternatively, look for specific paints designed for foot traffic, such as oil-based porch and deck paint or latex-based options.
• If you prefer a custom colour, take colour samples to your local paint store, and they can mix a matching colour for you.

Sealing Plywood with Carpet:

Carpet can provide a comfortable and aesthetically pleasing finish to your jon boat floor. Here are some considerations and steps for installation:

• Round the corners of the plywood and sand the edges to prevent the carpet from splitting. Sharp edges can cut through the carpet over time.
• Apply a suitable adhesive to both the wood and the carpet. Contact cement is a good option, but be sure to follow the instructions on the label.
• Allow the adhesive to become tacky before pulling the carpet tight and stapling it underneath the bottom edge of the wood.
• Use liquid nail along the edges of the carpet, then fold it over for added security.
• Ensure you do not pull the carpet too tight, as this can also lead to splitting.
• Seal the edges of the plywood with silicone before gluing the carpet to prevent water penetration and swelling of the wood.
• Keep in mind that carpet can be challenging to clean and is prone to staining. Regular maintenance and proper ventilation are necessary to prevent mould and mildew growth.

Using screws, adhesives or welding materials to fasten the floor

When it comes to fastening the floor of your jon boat, there are a few options to consider. You can use screws, adhesives, or welding materials, each with its own advantages and considerations.

If you choose to use screws, it is recommended to use stainless steel screws along with a thread-locking adhesive like red Loctite to prevent them from backing out over time. This method offers the advantage of being able to remove the screws if you need to access the underside of the floor or make repairs. When screwing into the ribs of the hull, consider drilling pilot holes to prevent cracking and ensure a secure fit. You can also screw into a wooden board attached to the side of the ribs, providing a more stable surface to screw into.

Adhesives can be used to attach flooring materials such as horse mats or workout mats to the base layer of your floor. This method may not be suitable for all types of flooring materials, and the effectiveness of different adhesives may vary.

Welding is an option if you have a metal floor and the necessary equipment. Plug welding can be used to attach the metal floor to the ribs of the hull. This method provides a strong and secure connection but may not be accessible to everyone due to the specialised equipment and skills required.

It is important to consider the type of flooring material you are using and the ease of installation, durability, and maintenance of the fastening method. Each method has its advantages and drawbacks, so choosing the right one for your specific needs is essential.

Frequently asked questions