Mounting Battery Boxes In Jon Boats: Best Practices

Mounting a battery box in a Jon boat is a relatively simple task, but there are a few things to keep in mind. First, it is important to distribute the weight of the battery box and other heavy items, such as the fuel tank, evenly between the front and back of the boat to ensure stability. When it comes to securing the battery box, one option is to screw it to the deck if you have one, and use a rubber mat to prevent it from sliding. If you don't have a deck, you can use straps to secure the box in place. Additionally, consider using a battery box with a strap and some eyelets to lash the box against the rear seat or transom. It is also recommended to use a thicker gauge of battery cables when relocating the battery box to accommodate the longer cable run.

Using a battery box with self-tapping screws

If you have a deck, you can use self-tapping screws to screw the battery box to the deck. This will prevent the box from sliding around. You can also use a rubber mat to keep the box in place. If you don't have a wooden deck and instead have an aluminium floor, you can have someone weld a plate onto the ribs and then mount the box on the ribs. Alternatively, you can use a ratchet strap and some eyelets to strap the box in place.

Securing the box to a deck with screws

If you have a deck, securing the battery box to it with screws is a good idea. This will prevent the battery from sliding and bouncing around. Here are some steps you can follow:

First, consider the placement of the battery box. Choose a location that is easily accessible and does not obstruct other components. Make sure there is enough clearance between the battery terminals and the deck. You may need to install a pre-made hatch to access the battery box easily.

Next, gather the necessary materials. You will need screws that are long enough to securely fasten the battery box to the deck. Choose screws that are suitable for the material of your deck, such as self-tapping screws for aluminium or wood screws for wooden decks. You may also want to use a rubber mat or insulation foam underneath the battery box to reduce vibration and provide a cushion.

Before drilling, check the underside of the deck to ensure you don't drill into any important components or wiring. Mark the locations for the screws, making sure they are evenly spaced and provide a secure hold. Drill pilot holes if necessary, especially if you are drilling into a hard material like aluminium.

Finally, place the battery box in the desired location and align the screw holes. Secure the battery box to the deck by driving the screws through the holes and tightening them firmly. Make sure the screws are tight enough to hold the battery box in place but be careful not to overtighten and strip the screws.

Once the battery box is secured, you can connect the battery and wiring. Make sure to cover the battery posts and use appropriate fuse panels and circuit breakers. Ensure that all connections are secure and insulated to prevent short circuits.

Using a ratchet strap and eyelets to strap the box in place

Firstly, you will need to purchase a ratchet strap and some eyelets. The ratchet strap should be long enough to go around the battery box and provide a secure hold. The eyelets should be sturdy and able to withstand the weight of the battery box.

Next, identify where you want to place the battery box in your Jon boat. Look for a location that is close to the transom and has support ribs or a wooden floor. This will provide a stable base for the battery box.

Once you have determined the location, install the eyelets onto the backside of the rear bench or against the transom. Make sure they are securely fastened and can withstand the weight of the battery box.

Now, place the battery box in the desired location. Thread the ratchet strap through the eyelets and tighten it securely around the battery box. Ensure that the strap is taut and the box is firmly held in place.

You can also add a rubber mat underneath the battery box to prevent it from sliding around. Additionally, consider using a battery box with a lid to protect the battery from the elements and ensure it doesn't move around.

By following these steps, you can effectively use a ratchet strap and eyelets to strap your battery box securely in your Jon boat, ensuring it doesn't slide or bounce around during use.

Using aluminium angle, 3M 4200/5200, sandpaper, and adhesive

To mount a battery box in a Jon boat using aluminium angle, 3M 4200/5200, sandpaper, and adhesive, follow these steps:

First, get some aluminium angle from a hardware store. Cut the aluminium angle into strips or pieces long enough to suit your battery size. Next, scuff up the hull paint using sandpaper to create a rough surface for better adhesion. Spread a generous amount of 3M 4200/5200 adhesive in the right places on the hull, then place the cut aluminium angle pieces onto the adhesive. Set the battery on the aluminium angle and wait for the adhesive to cure. For additional security, you can also fix metal straps to the aluminium angle to secure the battery box in place.

Alternatively, you can use aluminium angle to create a battery tray. Mount the aluminium angle to the floor of the boat using the 3M 4200/5200 adhesive and sandpaper method described above. Then, strap the battery to the tray. This method is ideal if you want to keep the battery box accessible for easy removal and charging.

Using plywood to glue a tray to the floor

Step 1: Materials and Preparation

• Ensure you have all the necessary materials, including plywood, glue, sealant, and tools like a jigsaw, drill, and sandpaper.
• Measure the area where you want to place the battery box and mark the plywood accordingly. Cut the plywood to size using a jigsaw.
• Sand the edges of the plywood to smooth out any rough spots.
• Clean the aluminum floor of your Jon boat to ensure it is free of dirt, grease, or debris.

Step 2: Gluing the Plywood Tray

• Apply a generous amount of marine-grade adhesive or epoxy to the bottom of the plywood tray.
• Carefully position the tray on the desired area of the floor and press it down firmly.
• Use clamps or weights to hold the tray in place while the glue dries. Follow the glue manufacturer's instructions for drying time.

Step 3: Sealing and Finishing

• Once the glue is dry, apply a coat of sealant or varnish to the plywood tray and the surrounding floor area. This will help protect the wood from moisture and extend its lifespan.
• Allow the sealant to dry completely before proceeding.
• You can add an additional layer of protection by attaching a rubber mat or non-slip material to the plywood tray.

Step 4: Mounting the Battery Box

• Place the battery box on the plywood tray and mark the locations for screws or other fasteners.
• Drill pilot holes through the battery box and the plywood tray.
• Secure the battery box to the tray using screws or bolts.

By following these steps, you will have a sturdy and secure tray for your battery box, glued directly to the floor of your Jon boat. Remember to consult the battery manufacturer's instructions and take appropriate safety precautions when handling batteries and power tools.

Frequently asked questions