
If you're looking to give your RC boat a sleek new look, coating it in fiberglass is a great option. This process involves applying fiberglass to a Styrofoam plug, creating a smooth and durable surface that can then be painted and polished to perfection. It's a popular choice for DIY and marine enthusiasts, as it allows for a lot of creativity and customization. However, it's important to note that preparing the surface properly and choosing the right paint are key to achieving a professional-looking finish. In this article, we'll guide you through the steps to successfully coat your RC boat in fiberglass, from choosing the right materials to applying the final paint job.
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What You'll Learn

Prepare the surface by cleaning and lightly scuffing it
To prepare the surface of your RC boat for a fiberglass coating, it's important to start with a clean and lightly scuffed surface. This will ensure that the fiberglass adheres properly and that your final coat is smooth and free of imperfections.
Begin by thoroughly cleaning the surface of the boat. Use a water-based cleaning solution like KBS Klean, diluting it with warm water in a ratio of 10 parts water to one part KBS Klean. Apply the solution generously to the surface using a spray bottle, and scrub the area with a scouring pad. Make sure to keep the working area wet with the cleaning solution as you scrub. Then, rinse the boat with fresh water and let it dry. The surface should have a dull finish after cleaning.
Next, you'll want to lightly scuff the surface. This step will create a rough texture that will help the fiberglass adhere better. You can use a Scotch-Brite pad or fine-grit sandpaper (around 800-1000 grit) to gently scuff the surface. Work in small sections and use a light touch to avoid creating deep scratches.
After scuffing, it's important to remove any residual dust or debris. Use a tack cloth or a soft brush to wipe down the surface, ensuring no particles are left behind that could get caught in the fiberglass coating.
Once the surface is prepared, you can proceed with applying the fiberglass. Remember to work in a well-ventilated area and follow all safety precautions when working with fiberglass and resins.
Finally, after the fiberglass has been applied and cured, you can further refine the finish by wet sanding between layers of paint and then applying a clear coat. This will give your RC boat a smooth, professional finish.
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Use a foam last layer and cut with a hacksaw blade
When creating an RC boat using the Lost Foam Method, you will need to use a foam last layer. This will serve as the shape for your boat. To ensure the foam takes the shape better, use a hacksaw blade to cut at least 3/4 of the way through, making multiple cuts. Before applying the final fiberglass layer, you must first prepare the foam last layer.
Firstly, ensure you have a suitable foam type for this project. Certain foams will melt when they come into contact with the chemicals and solvents in resins. To prevent this, paint or seal your foam mold with an appropriate product prior to the fiberglass layup or gel coat application. Carnauba wax is a suitable product for this step. Apply the wax generously to your plug before applying the gel coat.
Next, you will need to build your model out of the foam. Cut the foam to shape, aiming to get the upper or lower half of the hull in one sheet. Remember to cut enough to cover half of your model in three layers. Once you have three layers of cloth laid up, put one last layer of epoxy over everything to smooth out the final finish.
After the epoxy has cured, you can begin to cut the foam with a hacksaw blade. Make multiple cuts, cutting at least 3/4 of the way through the foam. This will allow the foam to take the shape of your boat better. With the foam last layer complete, you can now apply the final fiberglass layer to your RC boat.
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Apply a primer coat and sand it smooth
To apply a primer coat and sand it smooth, start by preparing the surface of your RC boat. Rough up the surface you plan to paint by sanding it with sandpaper. This will help the primer adhere better to the surface. Once you have sanded the surface, wipe it down with a tack cloth or a damp cloth to remove any dust or debris.
Next, apply the primer coat to the sanded surface. You can use a spray primer or a brush-on primer, following the directions on the product you have chosen. Allow the primer to dry completely according to the manufacturer's instructions.
Once the primer is dry, you can begin sanding it smooth. Use fine-grit sandpaper, such as 1000-grit, to lightly sand the surface of the primer. Sand in smooth, even strokes, being careful not to apply too much pressure, which could create indentations in the primer. Continue sanding until the surface feels smooth to the touch and there are no visible bumps or imperfections.
After sanding, wipe away any dust created by the sanding process with a tack cloth or a damp cloth. Once the surface is clean, you can begin applying your chosen paint colour. Remember to allow each layer of paint to dry before applying the next, following the instructions on your chosen paint for the recommended drying time.
Finally, to achieve a smooth and glossy finish, consider applying a clear coat after your final layer of paint. This will not only enhance the appearance of your RC boat but also provide additional protection. Similar to the primer, allow the clear coat to dry completely before sanding it smooth with fine-grit sandpaper if needed.
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Paint the RC boat with a product like TruCoat.Us
Painting an RC boat with a product like TruCoat.Us can be a straightforward process, but it's important to take your time and work carefully to get the best results. Here's a step-by-step guide to help you through the process:
First, it's important to prepare the surface of your RC boat properly. Start by roughing up the surface of the boat, as this will help the paint adhere better. You can use sandpaper or a scotch-brite pad for this step. Once the surface is prepared, wipe down the boat with a solvent like acetone to remove any dust, grease, or other contaminants.
Next, you'll want to choose the right paint for your project. TruCoat.Us is a water-based product specifically designed for painting and staining fiberglass. It's known for its durability and smooth finish. When choosing a paint colour, TruCoat can match nearly any custom colour you require through their X-Rite spectrophotometer service. Just make sure that the paint you choose is compatible with the fuel you will be using, as some fuels can break down certain types of paint.
Before you start painting, it's a good idea to do a test swatch on a small, hidden area of the boat to ensure that you're happy with the colour and finish. Once you're ready to begin, apply the paint in thin, even coats, following the instructions on the TruCoat product for proper application techniques and drying times.
To achieve the best finish, it's recommended to apply multiple thin coats of paint rather than one thick coat. Allow each layer to dry completely before applying the next. Depending on the paint you choose, you may need to lightly sand between layers to ensure a smooth finish.
Finally, once you've applied all your coats of paint, finish the job with a clear coat to protect the paint and add shine. Again, make sure the clear coat is compatible with your paint and fuel type.
By following these steps and using a high-quality product like TruCoat.Us, you can achieve a durable and attractive finish on your RC boat.
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Use a clear coat to finish, such as DiamondFinish Clear
When it comes to finishing your RC boat project with a clear coat, KBS Coatings' DiamondFinish Clear is a great option. This product is a one-part clear-coat that can be brushed, rolled, or sprayed on, and it is designed to create a glossy, super-hard, and non-yellowing finish. It is self-levelling, which means it won't leave any brush marks, and it can be applied directly to the surface without the need for extensive surface preparation.
DiamondFinish Clear is a versatile product that can be used on a variety of surfaces, including metal, paint, and gelcoat. It is a clear coat that can be applied directly to metal or over other coatings. This clear coat is also suitable for use on your RC boat, as it is designed to perform in tough environments without yellowing, cracking, or peeling. This is especially important if your boat will be exposed to sunlight, as some clear coats tend to yellow over time due to sun exposure.
Before applying DiamondFinish Clear, it is important to ensure that the surface of your RC boat is clean and dry. If you have used a solvent-based cleaner, make sure to rinse it off thoroughly and let the surface dry completely before applying the clear coat. This is because the fiberglass surface is porous and can hold moisture in its pores, which could affect the finish.
Once you have prepared the surface, you can apply the DiamondFinish Clear. This product is easy to use and can be applied in multiple ways, depending on your preference and the equipment you have available. You can use a roller, a conventional spray gun, or a brush to apply the clear coat. If you use a brush, take care to avoid leaving any brush marks.
After applying DiamondFinish Clear, you will need to let it cure completely. This may take some time, so be patient and keep boat covers off the finish until it is fully cured. Once it is hardened, you can wet-sand it with 1000- to 1200-grit wet-dry sandpaper to minimise any imperfections and create an even smoother finish.
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Frequently asked questions
The process of coating an RC boat in fiberglass involves applying the fiberglass to a Styrofoam plug, weighing the hull, and adding a flawless paint job.
Before painting an RC boat with fiberglass, it is important to rough up the surface and lay down a primer coat. It is also important to sand between layers of paint and apply a clear coat.
Some specific products that can be used to coat an RC boat in fiberglass include Epoxy Resin, Epoxy Hardener, Fiberglass Cloth, resins, fumed silica, and glass bubbles.










































