Winching An Aluminum Bass Boat: A Step-By-Step Guide

Winching up an aluminium bass boat is a topic that has been discussed at length on forums such as TinBoats.net. There are a few different ways to approach this task, and it depends on the type of winch you have and personal preference. Some people prefer to use a manual winch, which can be cranked by hand, while others opt for an electric winch. When setting up a winch, it is important to ensure that the winch is mounted correctly and that the strap or rope is routed properly to avoid damage to the boat. It is also important to consider the weight of the boat and the capacity of the winch, as well as the type of anchor being used.

Winch setup: the correct way to hook up a winch

The setup of a winch will depend on where your winch is mounted, the weight of the load, the terrain, and how often you use your winch. Here is a step-by-step guide on how to correctly hook up a winch:

• Mounting the Winch: The first step is to securely mount the winch to your trailer or vehicle. The winch should be mounted level, and the mounting hardware should be checked to ensure it is secure and tight.
• Winch Strap or Cable: Decide whether to use a winch strap or cable. Winch straps are typically made of durable fabric and are safer to use, as they are less likely to snap or recoil if they break. Winch cables are usually made of steel and are more prone to snapping, which can be dangerous.
• Attaching the Strap or Cable: Feed the winch strap or cable through the winch, ensuring that it is centred and not twisted. If using a strap, feed it through the centre of the winch spool. If using a cable, you may need to drill a hole in the winch drum and insert a bolt or pin to secure the cable, as some older winches are designed for cables.
• Connecting the Hook: Attach the hook to the end of the strap or cable. The hook should be securely fastened and positioned so that it does not bounce or damage the boat during loading or unloading. Ensure that the hook is compatible with the bow eye of your boat.
• Adjusting the Winch Angle: Adjust the winch mount so that the strap or cable is level. This may involve moving the winch up or down on the winch post to get the correct angle.
• Safety Measures: Always use safety chains or straps to secure the load. Ensure that the winch is clear of any obstructions and that the strap or cable is not twisted or frayed. Check that the winch is securely attached to the trailer or vehicle before use.

By following these steps, you can ensure that your winch is correctly hooked up and ready for safe and efficient use.

Winch maintenance: cleaning and lubricating your winch

Winch maintenance is a vital part of owning a boat, and regular servicing will ensure your winch works at its best. Here is a step-by-step guide to maintaining your winch:

Preparation

• Gather the necessary tools and consumables, including rags, an old toothbrush, solvent (kerosene or mineral spirits), screwdrivers, pliers, and a small brush for applying grease.
• Wear gloves to protect your hands from grease and dirt.
• Protect the surrounding area by covering it with towels.
• If your winch has a diagram, keep it handy for reference.

Dismantling

• Remove the winch drum. This process will differ depending on the winch model. For example, Lewmar models require unscrewing the cap from the top, while some winches use a snap ring.
• Remove the retaining collets using needle-nose pliers or similar tools. Be careful not to damage them.
• Lift out the spindle by inserting your finger into the center and twisting slightly.
• If you have a two-speed winch, use a small screwdriver to remove the gear spindle and gears.

Cleaning and Inspection

• Inspect the roller bearings for wear. If they are loose in their housing, they need to be replaced.
• Clean the roller bearings and other parts with a solvent and a brush to remove dirt and grime.
• Dry each part thoroughly after cleaning.

Lubrication and Reassembly

• Lightly lubricate the roller bearings and gear teeth with grease.
• Refit the roller bearings and gear assemblies.
• Return the pawl assemblies to the ratchet gear in the same order they were removed.
• Lightly lubricate the pawls and springs with oil, never grease.
• Reassemble the winch, following the diagram if available.

Testing

Once the winch is reassembled, test it by spinning it by hand and putting a handle in and winding both ways.

It is recommended to service your winch before the season and at least once during the season. Regular maintenance will help ensure the winch's longevity and optimal performance.

Winch type: manual vs electric winches

When it comes to winches, there are two main types to choose from: manual and electric. Both have their own advantages and disadvantages, and the best option for you will depend on your specific needs and preferences.

Manual winches are typically more reliable and require less maintenance than electric winches. They don't require any additional power sources, such as batteries or electrical outlets, which makes them more versatile and able to be used with any vehicle. Manual winches are also generally less expensive than electric winches, making them a more cost-effective option. Additionally, manual winches tend to have stronger gears, making them better suited for heavier loads. However, manual winches can be more physically demanding to operate, especially for older individuals or those with injuries or health issues.

Electric winches, on the other hand, offer the convenience of push-button operation, making them ideal for individuals with physical limitations or those who simply want an easier, more effortless experience. They are also becoming increasingly popular due to advancements in technology and improvements in battery performance. Electric winches can be connected together, allowing for synchronised operations with the push of a single button. However, electric winches tend to be more expensive and may require additional installation steps, such as adding a high-amp power lead and outlet to your vehicle. They are also known to be slower than manual winches and can be more difficult to repair or replace if they fail.

Ultimately, the decision between a manual and electric winch will depend on your specific needs and budget. If you prioritises convenience and ease of use, an electric winch may be the best option. However, if you are looking for a more reliable, low-maintenance, and cost-effective solution, a manual winch might be the way to go. It is also worth considering factors such as the weight of your boat, the condition of your ramps, and the availability of assistance when making your decision.

Winch replacement: when and how to replace your winch

Winch replacement is a straightforward process, but it's important to know when to replace your winch to ensure safety and functionality. Here are some signs that indicate it's time to replace your winch:

• Damage to the winch cable: If your winch cable shows signs of damage, such as a big crimp, broken wires, or excessive wear and tear, it's time to replace it. Even a single broken wire can compromise the strength of the cable and pose a safety hazard.
• Inadequate winch mounting: If your winch is not mounted securely, it can affect the performance and safety of your boat. Ensure that the winch is mounted correctly and that all hardware is tight and in good condition.
• Excessive wear on the winch drum: Inspect the winch drum for grooves or ridges. If it appears roughed up, it's important to replace the winch or, at the very least, file it smooth before using a synthetic rope to prevent slicing of the fibres.

Now, let's go through the steps of replacing your winch:

• Assess the situation: Before you begin, determine if your winch can be accessed and replaced while still installed. If not, you'll need to remove it by disconnecting the hot and ground leads and unscrewing the mounting bolts.
• Remove the old winch cable or rope: Set your winch to free spool and pull out the line completely. For synthetic ropes, release the tension and undo the knot. For steel cables, loosen the set screw or locking bead.
• Inspect your winch: Take this opportunity to inspect the condition of your winch, especially if you're switching from a steel cable to a synthetic rope. Look for any damage or irregularities on the winch drum that could compromise the integrity of your new rope.
• Install the new winch cable or rope: Feed the new line through the drum and secure it appropriately. For synthetic ropes, tie a knot and use electric tape to secure it. For steel cables, tighten the set screw or loop it around a locking bead.
• Reinstall the winch (if removed): If you had to remove your winch for better access, now is the time to reinstall it, ensuring all connections are secure.
• Feed the line through the fairlead: Ensure you're using the correct fairlead for your type of line (rope or cable).
• Spool the line evenly: Attach the end of the line to a fixed object and slowly winch it in, guiding it onto the drum to create neat, tight rows with no crossover. This step is crucial to ensure the line feeds out easily and doesn't get damaged when under tension.
• Reinstall the bump stop and hook: Once your new line is securely spooled, reinstall any additional components, such as the bump stop and hook, that you may have removed during the process.

By following these steps, you can confidently replace your winch cable or rope, ensuring the safety and functionality of your boat's winch. Remember to inspect your winch and cable regularly and replace them as needed to maintain optimal performance.

Winch safety: ensuring your winch is safe to use

Winch safety should be a primary concern when using a winch to haul a boat. The high forces generated by winches can create potential hazards, so careful consideration should be given to the winch selection process and understanding how to operate a winch correctly. Here are some tips to ensure your winch is safe to use:

• Select the right winch for your application: Choose a winch with the appropriate features for your specific use case. If your application requires the ability to pull cable freely from the drum to attach it to the load, consider a ratchet-type pulling winch with the freewheel feature. For lifting applications, it is generally recommended to use a self-locking type winch, such as a brake winch or worm gear winch.
• Consider the user's experience level: If the winch will be operated by inexperienced users, it is advisable to select a self-locking winch, even if it may make the operation slower or more cumbersome. Self-locking winches reduce the skill and understanding needed to operate the winch safely.
• Factor in the winch's environment: If the winch is likely to be exposed to harsh conditions, such as saltwater, or if it is at risk of damage or lack of maintenance, consider choosing a larger winch or providing guards to protect it.
• Ensure proper installation: Winches should be mounted securely on a dedicated winch stand, the support for the bow stop, or the trailer's hitch ball using an adapter plate. Incorrect installation can lead to safety hazards.
• Choose the appropriate winch weight capacity: Winches are rated by their weight capacity, so select one that matches the weight of your boat, motor, and equipment. Heavier and longer boats require more powerful winches with longer cables. As a general rule, choose a winch with a capacity rating of at least 3/4 of the combined weight of your boat and its equipment.
• Use dedicated tiedowns: Trailer winches are not meant for tie-downs. Always use dedicated bow, gunwale, and stern tiedowns to secure your boat on the trailer. For larger boats, consider adding a safety chain to the bow eye.
• Maintain secure footing and leverage: When using manual winches, ensure you have a stable footing and proper leverage to avoid slips and falls. Winch handle kickbacks are also common, so be cautious to prevent injuries.
• Prevent chafing on the winch line: Inspect your winch line regularly and ensure it does not rub against any sharp edges on the winch stand or trailer. Replace the winch line immediately if frayed or worn spots appear.
• Lubricate the winch cable: Extend the life of your winch cable and reduce snags and frays by frequently lubricating it with wire rope lubricant. This helps the strands of cable slide past each other with less friction.
• Follow manufacturer's instructions: Each winch may have specific safety considerations and instructions. Always refer to the manufacturer's guidelines for proper use and maintenance of your winch.

Frequently asked questions