Attaching A Console To An Aluminum Boat: A Step-By-Step Guide

Adding a side console to an aluminium boat is a common modification, with many boat owners choosing to make their own. The process is relatively straightforward, with some people choosing to use wood, fibreglass, or aluminium to construct the console. It is important to consider the positioning of the console, ensuring that it is comfortable for the driver and does not obstruct any necessary components. Some people also choose to add additional features to the console, such as a glove box or a grab handle.

Consider the cost and benefits of adding a console

Adding a console to your aluminium boat can be a great way to improve your boating experience, but it's important to consider both the benefits and the costs before making any decisions.

Benefits

A side console can provide a familiar, automotive-style steering wheel that is more comfortable to use, especially with higher horsepower outboards. It puts all the engine gauges like the speedometer, tach, oil pressure and fuel level right in front of the driver, while still providing space for a GPS, fishfinder or chart plotter. It also allows for the use of a gas pedal-style throttle control and only takes up minimal floor space, which is important for smaller boats.

If you opt for a dual console, you'll get all the advantages of a side console, plus additional secure storage space for valuables and protection from the wind for both the driver and passenger. Dual consoles can also offer a private restroom, which is a definite plus when you're far from shore.

Costs

The cost of adding a console to your aluminium boat will depend on several factors, including the materials used, the size of the console, and whether you do it yourself or hire a professional.

If you're handy and have the necessary tools and materials, you may be able to build a console yourself for around $1,000 to $1,500. This option will require carpentry and fibreglassing skills, as well as knowledge of boat wiring and rigging.

For a professionally installed console, you can expect to pay anywhere from $3,200 to $4,000 or more, depending on the specifications. Keep in mind that you may also need to factor in the cost of longer control cables, steering cable, and battery cables if you're moving the battery forward.

In conclusion, adding a console to your aluminium boat can provide improved functionality, comfort, and convenience, but it will also come at a cost. Carefully consider your budget, skill level, and the specific needs of your boating activities to determine if adding a console is the right choice for you.

Decide on the placement of the console

When deciding on the placement of the console in your aluminium boat, there are several factors to consider. Firstly, you need to determine the purpose of your boat. If you plan to use it primarily for rivers, a front console can be beneficial as it helps with visibility and manoeuvring in shallow waters. However, it is important to note that sitting in the front of the boat will result in a bumpier ride as you will feel more impact from the water.

Another factor to consider is weight distribution. A rear console is more common as it helps keep the boat balanced and improves its ability to stay afloat. Additionally, the weight of the console itself can affect the boat's performance. If you choose a heavier console, you may need more power to get the boat on plane.

When deciding on the placement, it is recommended to choose a location that is not too far forward or too close to the rear. This will ensure that you have good visibility while also maintaining a comfortable ride. It is also important to consider the size of your boat. If you have a smaller boat, a centre console may not be feasible, and you may need to opt for a side console instead.

Finally, think about the overall layout of your boat. If you plan to have multiple seats or other equipment, you will need to ensure that the console placement does not obstruct their arrangement. Additionally, consider any future modifications you may want to make and leave enough space for potential additions.

Choose the material for the console

When choosing the material for your console, there are several factors to consider, including durability, aesthetics, and functionality. Here are some options to consider:

Aluminum

Aluminum is a popular choice for boat consoles due to its durability and lightweight properties. It is strong, corrosion-resistant, and can withstand harsh marine environments. Many pre-fabricated aluminum consoles are available, which can be easily installed by riveting or bolting them onto your boat. This material is a good choice if you're looking for a sturdy and long-lasting option.

Wood

Wood is another option for building a boat console. It offers a classic and natural look to your boat. When selecting wood, choose a type that is durable and can withstand moisture, such as mahogany or marine-grade plywood. Wood consoles can be built as a DIY project or by a skilled carpenter. Consider sealing or painting the wood to enhance its durability and protect it from the elements.

Fiberglass

Fiberglass is commonly used for boat construction and can also be an excellent choice for a console. It is strong, lightweight, and highly durable. Fiberglass consoles can be custom-made or purchased as pre-fabricated units. They are often reinforced with plywood or other materials to enhance their strength. Fiberglass is easy to work with and can be painted to match the aesthetics of your boat.

Marine-Grade Polymers

Modern boat consoles often utilize marine-grade polymers, which offer exceptional durability and resistance to the elements. These materials are designed to withstand UV radiation, salt spray, and corrosion. They are available in various colors and finishes, allowing you to match the console to your boat's aesthetics. These materials are typically lightweight and easy to work with, making them a popular choice for custom consoles.

Other Considerations

When choosing the material for your console, consider the overall design of your boat. The console should complement the style and functionality of your vessel. Additionally, think about the intended use of your boat and the conditions it will endure. If you plan to use your boat in harsh weather or saltwater environments, opt for materials that are specifically designed for marine use and can withstand corrosion and UV damage.

Find a steering kit

There are a few things to consider when choosing a steering kit for your aluminium boat. Firstly, you'll want to ensure the kit is compatible with your boat's make and model, as well as the type of console you plan to install.

You can find steering kits for aluminium boats from a variety of retailers, including Amazon and eBay. Here are some specific products you may want to consider:

• The RPD 1422 Side Console Kit for Jon Boat, Skiffs and More, available on Amazon, is a good option for smaller boats. It comes with a plywood-reinforced face for durability and is designed to fit most aluminium or fibreglass boats.
• The VEVOR Boat Steering System Kit, also available on Amazon, includes a built-in two-way lock cylinder and is suitable for single-station, single-engine use.
• The TH Marine SCM-2-DP Boat Steering Console Mount, available on eBay, is a universal fit, welded aluminium steering console mount with an adjustable height of 16" to 26".
• The 13 Feet Boat Rotary Steering System Outboard Kit SS13714, available on Amazon, includes a 13.5-inch steering wheel and is suitable for most marine boats, vessels, yachts and pontoon boats.

When shopping for a steering kit, be sure to read reviews and compare prices to ensure you're getting a quality product that fits your specific needs.

Attach the console to the boat

Once you have the side console ready for your aluminium boat, it's time to attach it to the boat. Here's a detailed, step-by-step guide on how to do it:

Planning the Console Position:

Before you start attaching the console, it's important to plan the position carefully. Consider the following factors:

• Console Location: Decide whether you want to mount the console on the right or left side of the boat. Typically, right-hand side mounting is preferred, but you can choose the side that suits your preferences and boat layout.
• Height and Comfort: Ensure that the console is positioned at a comfortable height for operating the steering wheel and controls. You may want to sit or stand in the boat to determine the ideal height and position.
• Access and Clearance: Make sure there is enough clearance around the console for easy access and movement. Check that the console doesn't obstruct any essential boat functions or access points.
• Weight Distribution: Consider the weight of the console and ensure it's positioned in a way that maintains proper weight distribution and balance in the boat.

Preparing the Console:

Before attaching the console, you may need to do some preparation, especially if you're using a pre-made console or one that requires additional components:

• Drilling Holes: If your console didn't come with pre-drilled holes, you'll need to drill holes for mounting. Carefully mark the spots where you'll drill, ensuring they align with the boat's ribs or stringers.
• Adding Reinforcements: To enhance the strength and stability of the console, consider adding reinforcements such as aluminium angle brackets or wooden battens. These can be attached to the console before mounting.
• Wiring and Cable Routing: If your console includes electronic components, plan the routing of wires and cables. Ensure there is a path for cables to reach the necessary components without being exposed or causing obstructions.

Attaching the Console:

Now, it's time to physically attach the console to the boat. Here's a step-by-step guide:

• Positioning: Place the console in the desired position, using markings or measurements made during the planning phase. Ensure it's aligned correctly and doesn't obstruct any essential boat functions.
• Temporary Support: Before permanently fixing the console, use temporary supports or clamps to hold it in place. This will allow you to make any final adjustments and ensure the console is secure and stable.
• Drilling Mounting Holes: Mark and drill holes through the boat's hull for mounting the console. Ensure these holes align with the ribs or stringers of the boat for a strong and secure attachment.
• Riveting or Bolting: Use rivets or bolts to attach the console to the boat. Aluminium boats are often riveted, so matching the existing construction is recommended. Ensure all fasteners are tight and secure.
• Sealing and Waterproofing: To prevent water ingress, seal around the console mounting points with marine-grade sealant or caulk. This will create a watertight barrier and protect your boat from leaks.
• Final Adjustments: Check that the console is securely attached and all fasteners are tight. Make any necessary adjustments to ensure the console is stable and doesn't rattle or move when the boat is in motion.

Post-Installation Checks:

After attaching the console, there are a few important checks and considerations to keep in mind:

• Weight Distribution: Once the console is installed, check the boat's weight distribution and balance. Ensure the boat sits level in the water and handles well during a test run.
• Steering and Control Calibration: Calibrate and test the steering and control systems to ensure they function correctly and provide a smooth and responsive experience.
• Access and Comfort: Test the accessibility and comfort of the console. Ensure you have easy access to all necessary controls and that the console doesn't obstruct your movement within the boat.
• Maintenance and Care: Regularly inspect the console mounting points and fasteners for any signs of wear or corrosion. Maintain the console and surrounding areas to keep them in good condition.

Frequently asked questions