The Ultimate Guide To Reclearing Your Fiberglass Boat

how to reclear a fiberglass boat

Fiberglass boats are popular among boat enthusiasts for their sleek appearance, lightweight construction, and durability. However, maintaining their gelcoat finish is essential to preserving their aesthetic appeal and functionality. Proper cleaning and maintenance techniques are crucial to prevent damage and extend the lifespan of a fiberglass boat. This includes regular washing, addressing any damage, and protecting the boat from the elements. In addition, applying a clear coat can provide an extra layer of defence against UV rays and environmental factors, while polishing and waxing can restore the shine and gloss of the gelcoat.

How to Re-Clear a Fiberglass Boat

Characteristics Values
Purpose To restore shine and colour to a boat's finish
Cause of Dullness Oxidation, caused by UV exposure, salt water, and neglect
Solution Clean the hull, polish the surface, and protect with wax
Materials Boat soap, protective gear, detergents, solvents, power buffer, bonnets, wax, buffing pads, rubbing compound, etc.
Cost $200-$300 for equipment and supplies; $25-$75 per foot for professional restoration
Time 18 hours of labour; 2-3 hours touch-cure time; 7 days for a full cure
Prevention Regular washing and waxing
Metal Flake Requires special preparation (clean, degrease, wet sand) and may not bond well
Popular Products KBS DiamondFinish Clear, Imron, PPG Concept Clear, Duratec Hi-Gloss

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Use oxidation remover, a power buffer and bonnets to restore the gelcoat

To restore the gelcoat on a fibreglass boat, you must first address the oxidation that has built up on the surface. This is done through a process of cleaning, polishing, and waxing.

Firstly, you need to clean the hull of the boat. Use a quality boat soap to scrub the hull and remove all surface dirt and debris. It is important to scrub thoroughly and leave nothing on the surface, as you will later be rubbing and polishing the hull, and you don't want to grind dirt and grit into the surface. You can also use a special cleaner to tackle any tough stains that won't come off with a scrub brush and soap. Just be sure to follow the instructions carefully and wear protective gear, as these cleaners often use harsh chemicals or acids.

Next, you will need to use an oxidation remover to treat the oxidation spots. Poli Ox™ is a specialised boat cleaner that uses oxalic acid to remove moderate to heavy oxidation from your gelcoat. It is a concentrated formula that is much more effective than traditional polishing compounds, and it keeps your gelcoat intact for longer. Simply use Poli Ox™ with a non-abrasive scrubber and ultra-fine sanding pad to scrub away dirt, scum, and other nasties that have accumulated on your boat.

Once the oxidation has been removed, you can start the process of restoring the gelcoat. This is done through a combination of buffing and polishing. For this, you will need a power buffer and bonnets, such as wool cutting pads, along with the appropriate detailing product. Start by buffing a small section of the hull, working in areas no larger than 3'x3'. Overlap areas and wipe them down with a microfiber cloth, keeping your pads clean. Then, use a light cutting product like Hang Ten Cleaner Wax to polish the freshly exposed gel coat. Finally, apply wax to the surface of the gelcoat in a circular motion using a rotary buffer and a good-quality pad.

By following these steps, you can effectively remove oxidation and restore the gelcoat on your fibreglass boat, bringing back the shine and protecting it from future damage.

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Wash the boat and apply a protective coat of wax

Washing a fibreglass boat is a crucial step in the process of reclearing it. The first step is to give the boat a good rinse to remove any loose debris and dust. Then, pour water and a specialised boat cleaning soap into a bucket and mix it well. Use a long-handled soft brush or sponge to scrub the boat's exterior and rinse it off again with fresh water to remove any remaining grime. It is important to dry the boat after washing to prevent moisture buildup, which can lead to mildew growth. If there are any mildew stains, apply a mildew stain remover.

The gelcoat of a fibreglass boat needs to be free of oil and grease, and this usually requires a degreasing product. There are two main options: a non-scratching degreasing formula applied with a damp cloth and then rubbed off with a microfiber towel, or a spray-on-and-rinse-off degreaser product. Once the boat is clean and dry, it is ready for the next step: polishing.

Polishing is an important step before waxing as it prepares the surface by smoothing out scratches and other imperfections. A high-gloss polish should be applied to a soft cloth or a damp foam polishing pad and rubbed in a circular motion, working on small areas at a time. For a small boat, it is possible to polish by hand, but for a larger boat, a high-speed buffer is recommended.

After polishing, the boat should be wiped down with a microfiber towel. Waxing adds a protective coating and improves the gloss of the fibreglass. The wax should be applied according to the product instructions, and once it has a hazy appearance, any excess residue can be wiped away with a soft cloth.

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Use Imron, a product first developed for aircraft

Imron is a product that was initially developed for aircraft. It is a tough, durable finish that can withstand extreme conditions, including rain, sleet, and hail. When applied to a fiberglass boat, it can provide a long-lasting and protective coating. Here are some tips on how to use Imron to reclear a fiberglass boat:

First, it is essential to prepare the surface properly. The boat's gel coat should be cleaned, degreased, and wet sanded to ensure the Imron will adhere correctly. This process can be tricky, as improper preparation can lead to bubbling or blistering. It is crucial to remove any previous wax coatings and ensure the surface is thoroughly cleaned and dried before applying Imron.

When applying Imron, it is essential to follow the manufacturer's instructions carefully. It is a challenging product to work with, and mistakes can be hard to fix. Shooting or spraying Imron requires skill, and it is easy to mess up. However, when applied correctly, it can provide a beautiful and long-lasting finish.

Imron offers a wide range of colour options, including metallic colours, allowing for customization. It is important to note that Imron can chip easily, so caution is necessary when using the boat to avoid sharp objects that may cause chipping.

Using Imron to reclear a fiberglass boat can be a more expensive option than other methods, but it can provide a durable and long-lasting solution. It is a popular choice among yacht refinishers and is known for its toughness and ability to withstand harsh conditions.

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Use a gelcoat repair spray

To reclear a fibreglass boat, you can use a gelcoat repair spray. This is a resin that is applied to the outside of your boat to protect the fibreglass underneath from the elements and give it a shiny finish.

There are several gelcoat repair kits available on Amazon that can be used to repair chips, cracks, scratches, and holes in the gelcoat of a fibreglass boat. These kits include a two-part mixing syringe, sandpaper, and spudgers for mixing and spreading the filler. The process for using these kits is as follows:

  • Clean the area to be repaired.
  • Remove the lid and place the push rod at the end of the boat fiberglass repair kit.
  • Squeeze out the A&B boat paint in a 1:1 ratio.
  • Mix Part A and Part B with a stirring stick until the colour is uniform.
  • Apply the marine paint to the damaged area and smooth the surface with a scraper.
  • Wait more than 24 hours for the repair paste to cure.
  • Sand the repaired area with sandpaper until the surface is smooth.

FGCI also offers a gelcoat kit for fibreglass boat repair. This kit can be sprayed, brushed, or rolled on and is designed to emit fewer hazardous air pollutants during the curing process. It is also formulated with specialized bonding agents that enable it to bond firmly to the surface, providing a smooth and durable finish.

When using a gelcoat repair spray, it is important to follow the instructions carefully and wear protective gear as directed. Most of these products use harsh chemicals or acids. It is also important to clean the spray equipment, brushes, and rollers with acetone after use.

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Use a buffing compound method with wet sanding

To reclear a fibreglass boat, you can use the buffing compound method with wet sanding. This is a good method to use if you want to remove heavy oxidation and restore shine to your boat.

First, you need to clean the hull of your boat. Use a detergent like Dawn to remove any oil and scum, and for tougher stains, use a special cleaner such as On & Off Hull & Bottom Cleaner. It is important to wear protective clothing, gloves, and eyewear during this process. Once the boat is dry, remove any deck hardware that isn't through-bolted, such as cover snaps, and tape off the windshield edges.

Next, you will need to wet sand the hull. Start with 600 to 800-grit wet-dry sandpaper and sand until the hull has an even dullness and a matte finish. Rinse the hull with fresh water. If you are sanding by hand, soak the sandpaper in a bucket of fresh water first, and be very careful at the hull corners and the top of the topsides where the gelcoat is usually thinnest. If you are using an electric sander, mist the hull surface with a spray bottle of water and a few drops of dish detergent.

Once the hull has been sanded and rinsed, it's time to apply the buffing compound. Apply the compound generously to the buffing pad, keeping it wet, and work in small sections. You can use a product like TotalBuff Boat Rubbing Compound, which can be applied by hand or with a polisher. Follow with a finishing compound, such as TotalShine, to polish, and then boat wax, such as TotalBoat Wax, for extended protection.

Finally, use a wool buffing pad on a slow speed setting on your buffer to buff the compound. For darker hull colours, you may need to do a second treatment. Clean your buffing pad regularly to avoid swirls.

Frequently asked questions

The process of restoring a fiberglass boat involves cleaning the hull, polishing the faded surface, and protecting the hull. This includes removing surface stains, using an oxidation remover, and waxing the boat.

Products needed include quality boat soap, acetone or MEK, buffing pads, a power buffer, and wax. For waxing, thick paste wax is recommended for the longest-lasting results and the best UV protection.

The cost of reclearing a fiberglass boat depends on whether you do it yourself or hire someone. If you do it yourself, you will need to purchase equipment and supplies, which can cost several hundred dollars. If you hire someone, the price ranges from $25 to $75 per foot for a complete restoration.

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