Carpeting Boat Lift Bunkers: A Step-By-Step Guide

Putting carpet on boat lift bunkers is a straightforward process that can be done as a DIY project. The first step is to gather the necessary materials, including marine carpet, stainless steel staples, diagonal pliers, a sturdy utility knife or heavy-duty scissors, and waterproof adhesive (optional). Next, measure the length and width of the lift bunkers, allowing for extra carpet to fold over and cover the ends. Cut the carpet to size, and secure it to the bunkers using staples or adhesive, or a combination of both. It is recommended to use construction adhesive and stainless steel staples to ensure a tight fit. Some boat owners choose to apply two layers of carpet for added protection. This process can also be done with synthetic bunk covers, which are designed to replace carpet and provide a durable and soft surface for boats.

Using carpet or synthetic bunk covers

Carpet is a popular choice for boat lift bunkers. When choosing a carpet, opt for one that is specifically designed for boat lifts and trailers. This type of carpet is usually made from marine-grade materials, such as polyester, and is resistant to water, rot, mildew, UV rays, and fading. It also provides a thick and cushiony surface to protect your boat's hull from scratches.

Before installing the carpet, make sure you have all the necessary tools and materials, including large garbage bags for easy cleanup, diagonal pliers, a measuring tape, a utility knife or heavy-duty scissors, and stainless steel staples. You may also need waterproof adhesive, depending on your preferred installation method.

When installing the carpet, start by removing the bunks from the lift if possible. This will allow you to thoroughly inspect the wood and ensure that it is in good condition. Check all the hardware and make sure everything is screwed tight. Cut the carpet to size, allowing for enough length to fold over and cover the ends of the bunks. You can use a marker to mark the cutting lines if needed.

There are two main methods for attaching the carpet to the bunks: stapling and adhesive. Some people prefer to use only staples, as this allows the carpet to give when loading and unloading the boat. Others prefer to use a combination of adhesive and staples, especially when working with a two-layer carpet system. If using adhesive, apply it to both the carpet and the wood, then lay the carpet onto the wood and start folding over the edges. Finally, use a staple gun to secure the carpet tightly to the bunks.

Synthetic bunk covers are another option to consider instead of carpet. Synthetic materials, such as Gatorbak XP, are designed to replace carpet and provide a durable and soft surface for your boat to rest on. They don't trap water and debris against your hull, preventing gel coat blistering and the transfer of invasive species. Synthetic bunk covers are also easy to install, making them a great DIY project.

Measuring and cutting the carpet to size

To measure and cut the carpet to size, you will need a measuring tape and a sturdy utility knife or a pair of heavy-duty scissors. Ensure that whichever tool you choose is sharp for an easy cut. You will also need a cutting surface.

Before measuring and cutting the carpet, it is important to inspect the wooden bunks for any cracks or damage. If the wood is cracked, it may need to be replaced. Check all the hardware and make sure everything is screwed tight.

When measuring the carpet, be sure to allow for extra length to fold over and cover the ends of the lift bunks. You will also need to measure the width of the carpet to ensure it is wide enough to reach around the bottom of the bunks and secure along the sides and bottom.

Once you have measured the length and width of the lift bunks, mark the carpet with a marker to indicate where you will need to cut. Cut the carpet carefully, following the marked lines. It is important to cut the carpet straight and ensure that the edges are even.

After cutting the carpet to size, you can begin the installation process. You can use construction adhesive and stainless steel staples to secure the carpet tightly to the bunks. Start by spraying both the carpet and the wood with adhesive and then lay the board on the carpet, folding the edges over the bottom. You can use weights to help hold the carpet and boards together while you staple.

Attaching the carpet with adhesive or staples

When attaching the carpet to your boat lift bunkers, you can use adhesive, staples, or a combination of both. If you are using adhesive, it is recommended to use construction adhesive and spread it evenly on the bunker boards. If you are using staples, 1/2" stainless steel staples or Monel staples are recommended. You will also need a staple gun to attach the carpet to the bunker boards.

• Dry fit the carpet on the bunker boards and mark the overlapping areas.
• If using adhesive, apply a generous amount of construction adhesive to the bunker boards and spread it evenly.
• Place the carpet on the bunker boards, ensuring that it is properly aligned and there is enough carpet to wrap around the sides and bottom.
• Use a heavy object, such as a battery, to weigh down the carpet onto the bunker boards.
• Start stapling the carpet to the bunker boards, working from the centre outwards. Ensure that the staples are securely fastened.
• For the sides and bottom of the bunker boards, fold the edges of the carpet neatly and staple them in place.
• Check that the carpet is securely attached to the bunker boards by gently pulling on the edges.
• If necessary, trim any excess carpet using a sharp utility knife or heavy-duty scissors.

By following these steps, you can effectively attach the carpet to your boat lift bunkers using adhesive, staples, or a combination of both. This will help protect your boat's hull, provide a cushiony surface, and enhance the durability of your boat lift.

Removing and replacing the wooden bunks

Step 1: Assess the Condition of the Wooden Bunks

Before removing the old carpet, it is essential to inspect the wooden bunks for any signs of damage or deterioration. Look for creases or wrinkles in the carpet, as these could indicate that the wood underneath is cracked or warped. If the wood is damaged, it should be replaced with new, untreated wood. Pressure-treated wood is not recommended as it can react with metals and cause corrosion.

Step 2: Gather the Necessary Tools and Materials

Having the right tools and materials on hand will make the job easier and ensure a professional finish. You will need large, sturdy garbage bags for disposing of the old carpet and staples. Diagonal pliers are useful for removing any stubborn staples that remain after pulling off the old carpet. A measuring tape will help you determine the exact length and width of the lift bunks, allowing you to purchase the correct amount of new carpet.

Step 3: Remove the Old Carpet and Staples

Use diagonal pliers to remove any remaining staples from the wooden bunks. Be sure to dispose of the old carpet and staples in the garbage bags to keep the work area tidy. With the old carpet removed, you can now inspect the wood more thoroughly and check all the hardware. Ensure that all screws are tight and secure.

Step 4: Measure and Cut the New Carpet

Use the measuring tape to determine the length and width of the lift bunks. Allow for extra carpet to fold over and cover the ends of the bunks. Mark the carpet with a marker if cutting is necessary. Use a sturdy utility knife or heavy-duty scissors to cut the carpet to size. A sharp cutting tool will ensure a clean and precise cut.

Step 5: Install the New Carpet

There are two common methods for installing new carpet on boat lift bunks: using staples or adhesive. For a single layer of carpet, it is recommended to use only staples. Adhesive may not allow the carpet to give when loading and unloading the boat, which can lead to tears. Staple the carpet along the sides and bottom of the bunks, allowing for additional length to fold over and cover the edges. For a two-layer project, the bottom layer should be adhered to the top of the bunks, with staples used along the sides. The top layer should then be stapled along the sides and bottom, with excess carpet folded over to cover the edges.

Step 6: Final Checks

Once the new carpet has been installed, take the time to inspect your work. Ensure that all staples are secure and that the carpet is tight and smooth. Check that the bunks are firmly attached and that all hardware is tight. With the new carpet in place, your boat lift will provide a cushiony surface that protects your boat's hull from scratches and wear.

Maintaining and replacing the carpet

Inspecting and Preparing the Wooden Bunks:

• Before installing new carpet, it is recommended to remove the bunks and thoroughly inspect the wood for any cracks, rot, or damage.
• Check all the hardware and ensure everything is screwed tight.
• If the wooden bunks are cracked, broken, or rotted, they should be replaced.
• Consider using untreated wood for the bunks, as treated wood is not recommended.

Choosing the Right Carpet:

• Select a marine-grade carpet designed specifically for boat lift bunks.
• Look for a carpet with environmentally-specific qualities, such as resistance to rot, mildew, UV rays, and fading.
• Choose a heavy-duty, all-weather carpet that will protect your boat's hull from scratches.
• Ensure the carpet is thick enough to provide a cushiony surface for your boat.
• Consider using two layers of carpet for added protection. The bottom layer can be replaced less frequently.

Installing the Carpet:

• Measure the exact length and width of the lift bunks, allowing for the carpet to fold over and cover the ends.
• Cut the carpet to size using a sturdy utility knife or heavy-duty scissors.
• Some people choose to use both adhesive and staples for a more secure hold. However, if you use adhesive, it may not allow the carpet to give when loading and unloading the boat, which can cause tears.
• If using staples, opt for stainless steel staples, such as Monel staples, which are designed for marine use.
• When stapling, cut the carpet with enough width to reach around to the bottom, securing it along the sides and the bottom.
• For two layers, the bottom layer should fit the exact length of the bunk without folding over the edges. The top layer should be wider to wrap around the bottom and be stapled on the sides and along the bottom.

Maintaining the Carpet:

• Keep the carpet dry whenever possible, especially when the boats are out of the water.
• Regularly inspect the carpet for any tears, creases, or wrinkles.
• If you notice any issues, address them promptly to prevent further damage and ensure the safety of your boat.

Replacing the Carpet:

• There is no set time for replacing boat lift carpeting. Replace it when it starts to look worn or when it loses its structural integrity.
• If you see tears or creases in the carpet, it may be time to replace it.
• When replacing the carpet, have all the necessary materials and tools on hand, including large garbage bags for easy cleanup.
• If you have two layers of carpet, check the condition of the wood underneath.

By following these instructions and tips, you can effectively maintain and replace the carpet on your boat lift bunkers, ensuring a smooth and secure surface for your boat.

Frequently asked questions