Carpeting Your Aluminum Jon Boat: A Step-By-Step Guide

There are several ways to put carpet in an aluminium Jon boat. One of the most common methods is to use an adhesive such as glue or contact cement. It is important to ensure that the glue is suitable for marine carpet and outdoor use. Some people also recommend using staples in conjunction with glue to hold the carpet in place while the glue dries. Another option is to install the carpet with snaps, which makes it easier to replace the carpet in the future. When installing carpet in a Jon boat, it is also important to consider the type of carpet and the maintenance required. Some people prefer to use vinyl or rubber flooring instead of carpet, as it is easier to clean and maintain.

Choosing the right carpet adhesive

When it comes to choosing the right carpet adhesive for your aluminium jon boat, there are a few factors to consider and several options available.

Firstly, it is important to prepare the surface of your boat by cleaning it with soap and water and ensuring it is dry. This will help ensure that the adhesive bonds effectively. You should also consider scuffing the aluminium surface to create a better grip for the adhesive.

There are several types of adhesives that can be used to attach carpet to aluminium boats, each with its own advantages and disadvantages:

Contact Cement

Contact cement is a popular choice for adhering carpet to aluminium boats. It is recommended to apply it to both the aluminium surface and the back of the carpet. While it can be expensive, contact cement provides a strong bond and is available at hardware stores like Lowe's or Home Depot. One brand that is often mentioned is Weldwood.

3M Super 77 Adhesive Spray

3M Super 77 is a spray adhesive that has been praised for its ease of use and strong bond. It is recommended to spray both the aluminium and the carpet, waiting 30 seconds between applications. This product dries quickly and creates an instant bond.

Henry Carpet Adhesive

Henry Carpet Adhesive is a marine-grade adhesive that can be purchased at Lowe's. It takes longer to dry than some other options, so it is important to follow the directions and avoid getting it wet for the recommended period.

Outdoor Carpet Glue

Some people have used outdoor carpet glue, which can be found in the patio section of hardware stores. This type of glue is designed to withstand the elements and has been known to last for several years.

Liquid Nails

Liquid Nails is a strong adhesive that will create a permanent bond. However, it may not be the best option if you think you may want to replace the carpet in the future.

Combination of Glue and Staples

For added security, some people choose to use a combination of glue and staples. The staples hold the carpet in place while the glue dries, ensuring a strong and long-lasting bond.

When choosing an adhesive, it is important to consider the climate and weather conditions your boat will be exposed to, as well as the thickness and type of carpet you are using. Reading the instructions on the adhesive carefully and following any recommended wait times will help ensure a successful application.

Using plywood as a base

Step 1: Choosing the Right Plywood

It is important to select the right type of plywood for your boat. The most common options are marine-grade plywood and exterior-grade plywood. Marine-grade plywood is made with waterproof glue and has no voids, making it more resistant to water damage and delamination. However, it is more expensive. Exterior-grade plywood is a good alternative if you're on a budget, but make sure to seal it properly to prevent water absorption and rot.

Step 2: Preparing the Plywood

Before installing the plywood, cut it to fit the dimensions of your boat. If you're using exterior-grade plywood, seal both sides and edges with a penetrating epoxy sealer or a mixture of boiled linseed oil, spar varnish or urethane, and mineral spirits. You can also use marine epoxy resin or several coats of paint to create a barrier against moisture.

Step 3: Installing the Plywood

Once the plywood is cut and sealed, you can install it in your boat. Use angle aluminium or untreated 2x2 lumber to create a frame for the plywood to rest on. Make sure the frame is secure and sturdy. You can also use foam between the ribs of the boat for added support and floatation.

Step 4: Adding the Carpet

Finally, it's time to add the carpet! Marine-grade carpet is a great option, but make sure to get one with a moisture barrier on the back. Attach the carpet to the plywood using canvas snaps or glue. If using glue, make sure to clean the surface with soap and water beforehand and use a marine-grade adhesive like Henry carpet adhesive. You can also use a combination of glue and staples for a stronger hold.

Step 5: Maintenance

To ensure the longevity of your new carpeted plywood floor, make sure to clean it regularly and keep it dry. Remove the carpet and plywood sections for thorough cleaning and drying.

Pros and cons of carpeted boats

Carpeting your boat has its pros and cons. If you're considering carpeting your aluminium Jon boat, here are some things to consider.

Pros of Carpeted Boats:

• Soft underfoot: Marine carpet provides a softer and more comfortable step compared to other flooring types.
• Noise absorption: Marine carpet absorbs sound, reducing loud footfall noises when walking on the boat.
• Traction: It offers good traction, making it harder to slip and fall on the boat or when getting in and out.
• Cooler temperature: Marine carpet is naturally cooler to the foot, making it a good choice for barefoot days on the boat.
• Aesthetics: Many people prefer the look and feel of carpet in their boats, creating a homey and comfortable atmosphere.
• Customisation: Marine carpet comes in various colours and designs, including custom inlays, allowing you to personalise your boat's interior.
• UV stability: Marine carpet is typically UV stable, meaning it won't fade or discolour as quickly when exposed to sunlight.
• Stain resistance: Marine-grade carpet is designed to resist stains and is easier to clean than regular carpet.
• Budget-friendly: Carpet is generally more affordable than other flooring options and can be replaced without breaking the bank.

Cons of Carpeted Boats:

• Absorbent: Carpet absorbs water and moisture, leading to issues like mould, mildew, and wood rot underneath. It also absorbs spills, stains, and smells, especially from fish, blood, and other marine-related substances.
• High maintenance: Carpet requires frequent and thorough cleaning to prevent stains and odours. It can be challenging to remove hooks, twigs, leaves, sand, and other debris that get embedded in the carpet.
• Prone to damage: Carpet can be susceptible to damage from hooks and heavy objects. It may also need to be replaced sooner than other flooring options due to wear and tear.
• Not ideal for all activities: If you frequently swim, sunbathe, fish, or engage in water sports, carpet may not be the best choice as it can be challenging to keep clean and dry.
• Not UV-resistant: While marine carpet is UV stable, it is not UV-resistant. Prolonged exposure to sunlight can cause fading and weaken the carpet over time.
• Not ideal for saltwater: Carpet may be less durable in saltwater environments and can be challenging to maintain, especially if it gets wet frequently.
• Insects and birds: Carpeted boats can attract insects and birds, leading to droppings and nests that are difficult to clean.

Preparing the boat surface

Cleaning the Boat Surface:

Start by thoroughly cleaning the surface of your boat. Use a mild soap or detergent and water to remove any dirt, grease, or debris. Make sure to pay extra attention to areas with stubborn stains or residue. You can use a brush or a scrub pad to help with this process. Once you're done, rinse the boat with clean water and allow it to dry completely. It is important that the surface is clean and dry before moving on to the next step.

Sanding the Surface:

Lightly sand the aluminum surface to create a rough texture that will help the adhesive bond better. Use a fine-grit sandpaper (around 120-150 grit) and sand in the direction of the aluminum's grain. This step will help create a stronger and longer-lasting bond between the adhesive and the boat surface. Make sure to wipe away any dust created during the sanding process with a damp cloth.

Filling in Imperfections:

Inspect the boat surface for any dents, scratches, or imperfections. If you find any, use an appropriate filler or putty to fill them in and create a smooth, even surface. Allow the filler to dry completely according to the manufacturer's instructions. Once dry, lightly sand the filled areas again to ensure a smooth finish. This step will help create a uniform surface for the carpet to adhere to.

Preparing the Edges:

If your boat has any sharp edges or protrusions, it is important to smooth them out to prevent the carpet from snagging or tearing. You can use a metal file or sandpaper to carefully smooth out these edges. Pay close attention to areas around compartments, hatches, or other fixtures. Ensure that all edges are rounded and smooth before proceeding.

Surface Priming:

Apply a suitable primer to the aluminum surface to further enhance the adhesion of the carpet. Choose a primer that is specifically designed for use with aluminum and follow the manufacturer's instructions for application. Allow the primer to dry completely before proceeding to the next step.

Final Inspection:

Once the primer is dry, perform a final inspection of the boat surface. Ensure that the surface is clean, smooth, and free of any dust or debris. Run your hand over the surface to check for any remaining imperfections. If necessary, use a tack cloth to remove any residual dust.

Now that you have thoroughly prepared the boat surface, you can move on to the next steps of your carpet installation project, including choosing the right carpet and adhesive for your needs. Remember to work in a well-ventilated area and always follow safety guidelines when working with chemicals and power tools.

Cutting the carpet to size

When it comes to cutting the carpet to size, it's important to be precise and take accurate measurements of your jon boat.

First, decide whether you want to cut the carpet to fit around the ribs of the boat or simply create a rectangular piece. Cutting around the ribs will give a more professional finish, but it's more complicated and requires careful measurement and planning. If you're unsure about your skills or want to keep things simple, a rectangular piece will work just fine.

Next, measure the length and width of the area you want to cover with the carpet. It's important to measure the thickness of the foam and the carpet as well, to ensure a snug fit. Double-check your measurements before cutting, as inaccurate cuts can ruin your carpet.

When you're ready to cut, use a straight edge and a utility knife to ensure straight cuts. If needed, you can also use a hot foam cutter for more precise cuts. If you're cutting around the ribs, carefully measure and mark the cutouts before cutting.

Remember to allow the carpet to lie flat in the sun for a few hours before cutting, and lightly singe the edges with a propane torch to prevent fraying. This will ensure your carpet fits perfectly in your jon boat and doesn't come loose over time.

Frequently asked questions