Installing An Aluminum Floor In Your Jon Boat: Easy Steps

There are several ways to put an aluminium floor in a Jon boat. One way is to use large rivets and washers to secure the floor. Another method is to use sheet metal screws, preferably with blue thread locker to prevent them from backing out. It is also possible to use rivnuts in the ribs and machine screw the floor down. One can also use epoxy to mount an aluminium floor, but this is not recommended as the floor will likely need to be removed at some point. When installing an aluminium floor, it is important to ensure that the nuts and bolts do not interfere with the supports or ribs of the boat. Additionally, it is suggested to add support to the area under the floor where the seat gets mounted.

Choosing the right materials

When it comes to choosing the right materials for your jon boat floor, there are several options to consider. Here are some detailed suggestions to help you make an informed decision:

Plywood

Plywood is a versatile option for a jon boat floor. It is affordable, lightweight, and durable. You can find plywood in various thicknesses, such as 3/8", 1/2", or 3/4". Before installation, treat the plywood with a paintable preservative or primer to protect it from the elements. You can also paint the plywood to match the colour of your boat or add carpet on top for a more comfortable and stylish finish.

Aluminum

Aluminum is another popular choice for jon boat flooring. It is lightweight, strong, and resistant to corrosion. You can purchase aluminum sheets or repurpose old street signs for this project. Consider using aluminum diamond plate for added traction and style. Cut the aluminum to fit your boat's contours, and fasten it to the ribs with stainless steel screws, rivets, or sheet metal screws. You can also use epoxy or glue, but keep in mind that these methods may make it harder to remove the floor in the future.

Extruded Polystyrene (XPS) Foam

XPS foam is an excellent material to use as a base layer for your jon boat floor. It provides buoyancy, insulation, and a smooth surface to work on. XPS foam is available in various thicknesses and can be easily cut to fit your boat. It is crucial to use extruded polystyrene rather than expanded polystyrene, as the latter absorbs water and crumbles over time.

Marine Carpet

Marine carpet is a great way to add comfort and style to your jon boat floor. It can be used to cover plywood or aluminum floors, providing a non-slip surface that is gentle on your feet. Marine carpet is durable and designed to withstand the elements, making it an excellent choice for jon boats used for fishing, hunting, or recreational activities.

Rubber Mats

Rubber mats, such as exercise mats or horse mats, are an excellent option for a jon boat floor. They provide a comfortable, non-slip surface and can be easily removed for cleaning. Rubber mats are durable and can withstand the weight of an adult without flexing excessively. They are also affordable and widely available.

Other Considerations

When choosing your materials, consider the intended use of your jon boat. If you plan to use it for activities that involve mud or water, you may prioritise easy cleaning and durability. On the other hand, if you are converting your jon boat for bass fishing tournaments, you may focus on aesthetics and comfort. Additionally, consider the weight of the materials, especially if you plan to remove and reinstall the floor regularly.

Measuring for a custom fit

Measuring for a custom-fit floor for your Jon boat is a crucial step in the process. Here are some detailed instructions to ensure a precise fit:

First, determine the purpose of your boat. This will influence your choice of flooring material. For example, if you plan to use the boat for duck hunting or fishing, you might prioritize ease of cleaning and consider a material like plywood with paint or carpet or a horse mat. If you want a more comfortable and quieter option, a rubber mat or gym mat that fits around the ribs of the Jon boat could be a good choice.

Next, take accurate measurements of your boat's interior dimensions, especially the length, width, and height of the area you want to cover. Don't forget to measure the thickness of the XPS foam and the top material you plan to use. When you go to the store, measure the actual dimensions of the products you plan to purchase, as they may differ from the advertised dimensions.

If you're feeling ambitious and want a truly custom fit, you can measure the ribs of your boat and cut the flooring material to fit around them. This will involve carefully tracing the outline of the ribs and then using a jigsaw to cut out the sections. However, if you're unsure of your carpentry skills, a safer option might be to create a rectangular piece that covers the entire area without cutting out sections for the ribs.

Another important measurement is determining the length of the bolts or screws you'll need to fasten the floor to the boat. Make sure these fasteners don't interfere with the supports or ribs. You can also use adhesives to attach the flooring, but keep in mind that you may need to remove the floor for cleaning or maintenance in the future.

Finally, if you plan to install a seat, dry fit the floor first and mark the location of the seat. Drill and bolt the seat base before installing the floor to ensure a secure fit.

By following these measuring tips, you'll be well on your way to a custom-fit aluminum floor for your Jon boat.

Fixing the floor in place

Planning and Preparation:

Before starting the installation, it's important to plan and gather the necessary materials. You'll need an aluminium sheet that fits your boat's dimensions. Consider the thickness of the aluminium sheet, especially if you intend to stand on the floor or place heavy equipment on it. You may also want to cut the sheet to fit around the ribs of the boat for a more precise fit. Additionally, you'll need a base layer of extruded (XPS) polystyrene foam to provide insulation and buoyancy.

Fixing Options:

Several options are available to fix the aluminium floor in place, each with its advantages:

• Rivets: Rivets are a popular choice for securing Jon boat floors. They provide a strong and durable hold. Consider using large rivets with washers for added strength. Pre-drilling holes and using a rivet gun will make the process easier.
• Screws: Stainless steel (SS) screws can be used to fix the floor. Pre-drilling pilot holes and applying grease to the screws will help prevent breakage. Finish washers can also be used for a neater appearance.
• Bolts and Washers: This method provides a secure hold and is ideal for areas that need extra strength, such as where you plan to mount a seat.
• Adhesives: While not recommended as the sole method of fixation, adhesives can be used in conjunction with mechanical fasteners. Epoxy or marine-grade glue can be applied to the ribs or supports before placing the floor.

Final Steps:

Once the floor is fixed in place, consider adding a finish to the aluminium for added traction and comfort. Marine-grade carpet or rubber mats can be attached using screws and washers. Alternatively, you can apply a coat of paint mixed with sand to create a non-slip surface. Remember to allow adequate curing time before using the boat.

By carefully following these instructions and choosing the appropriate fixation method, you can ensure that your aluminium floor is securely installed in your Jon boat, providing a stable and durable platform for your aquatic adventures.

Adding a finishing touch

Now that you have your XPS foam and your top material ready, it's time to add the finishing touch to your jon boat floor! Here are some options to consider:

Plywood: Painted or Carpeted

Using plywood for your jon boat floor can be a great option as it is cheap, lightweight, durable, and easy to work on. You can either paint the plywood to match the colour of your boat or cover it with carpet for a more comfortable and stylish finish.

Horse Mat/Rubber Mat

If you're looking for a removable floor option, consider using a horse mat or rubber mat. These mats can be placed on top of the XPS foam and are easy to take out for cleaning. However, keep in mind that a black rubber mat may heat up in the sun, so it might not be the best option if you plan to use your boat in hot weather.

Aluminium Sheet

Another option is to use aluminium sheets for your jon boat floor. This material is lightweight and can be cut to size at a metal supply house. You can leave the aluminium sheets as they are, paint them, or cover them with marine carpet or vinyl for a more comfortable and stylish finish.

Traction Material

If you want to add some extra traction to your jon boat floor to prevent slipping, consider using a traction material such as Hydroturf or SeaDek. These materials are designed to provide a secure footing and can be applied directly to the floor.

Expanding Foam

When installing your jon boat floor, don't forget to use expanding foam between the ribs for flotation and to create a solid base for your floor. This will also help with sound insulation, making your ride quieter and more enjoyable.

Remember to take your time, measure twice, and ask for help if needed. With these finishing touches, your jon boat floor will not only look great but also provide a safe and comfortable surface for your boating adventures!

Cleaning and maintenance

To clean and maintain your aluminium jon boat floor, you should regularly scrub it down with a damp rag or cloth. For more intensive cleaning, you can use a brush with stiff bristles to scrub the floor. If you have a painted floor, be sure to use a cleaning agent that is safe for painted surfaces. Grease, oil, and other stains can be removed with a mild detergent or boat soap. Rinse the floor with fresh water after cleaning.

It is also important to keep the floor dry when not in use. This can be done by storing the boat in a dry place or using a boat cover. If the floor is made of aluminium, ensure that it is properly anodized or coated to prevent corrosion. Corrosion can occur if the protective coating is damaged, so inspect the floor regularly for any scratches or chips in the coating. Touch up any damaged areas with a matching paint or coating to prevent corrosion.

If you have a floor made of wood, such as plywood, it is important to seal it with a waterproof sealer or paint to prevent water damage and rot. Regularly inspect the wood for any signs of water damage, rot, or insect infestation. If any issues are found, the affected areas should be sanded and resealed, or replaced if necessary.

For floors with carpeting, use a vacuum cleaner or soft-bristled brush to remove dirt, debris, and stains. A mild detergent or carpet cleaner can be used for deeper cleaning, but be sure to rinse and dry the carpet thoroughly afterwards. Avoid using excessive water or cleaning solutions, as this can lead to the growth of mould or mildew.

Additionally, it is important to inspect the fasteners and hardware used to secure the floor. Check for any loose bolts, screws, or rivets and tighten them as needed. If any fasteners are damaged or corroded, they should be replaced. Inspect the area around the fasteners for any signs of water intrusion, as this can lead to leaks or further corrosion.

By following these cleaning and maintenance tips, you can help ensure that your aluminium jon boat floor remains in good condition and provides a safe and comfortable surface for your boating activities.

Frequently asked questions