Drift Boat Wooden Bottom Installation Guide

Wooden drift boats are beautiful, but they require a lot of maintenance and repairs. If you're thinking of putting a wooden bottom in your drift boat, you'll need to be prepared for some hard work and have the right tools and materials. The process involves drying out the boat thoroughly, repairing any damage to the wood, and then treating the bottom with a protective coating. You can use a variety of materials for repairs and protection, including epoxy, fiberglass, wood filler, and even bed liner. It's important to carefully research the best methods and products for your specific boat and to take the necessary safety precautions when working with these materials.

Repairing a wooden drift boat bottom

Step 1: Assess the Damage

Before beginning any repairs, it is important to thoroughly inspect the boat and identify all areas that require attention. Look for any gouges, cracks, or soft spots on the wood, as well as any areas where the coating is coming loose or has been scraped off.

Step 2: Dry the Boat

One of the most important steps in repairing a wooden drift boat is ensuring that the wood is completely dry. Use a space heater or keep the boat in a well-ventilated area to ensure all moisture is removed from the wood. This step is crucial to prevent the growth of mould or mildew, which can weaken the structure of the boat.

Step 3: Sand and Clean the Area

Once the boat is dry, use sandpaper to smooth out any rough areas and remove any remaining coating or paint from the damaged section. It is important to create a clean and even surface for the repairs. Use a vacuum to remove any dust or debris created during the sanding process.

Step 4: Repair Structural Damage

If there is any structural damage, such as holes or soft spots in the wood, use a wood filler or epoxy mixture to patch the affected areas. For larger holes, you may need to cut out the damaged wood and replace it with a new piece before filling and sanding it smooth. Ensure that the filler or epoxy you use is suitable for marine use and follow the manufacturer's instructions for mixing and application.

Step 5: Apply a Sealant

After the filler or epoxy has dried, apply a coat of penetrating epoxy sealant to the entire bottom of the boat. This will help protect the wood from water damage and ensure a longer-lasting repair. Again, follow the manufacturer's instructions for proper application and drying times.

Step 6: Re-coat the Bottom

Once the sealant has dried, it is time to re-coat the bottom of the boat. You can use a product like Coat-It or a similar marine-grade coating. Follow the instructions provided with the product, and be sure to apply a generous amount to ensure a thorough seal.

Step 7: Final Sanding and Painting

After the new coating has dried, you may need to do some light sanding to smooth out any uneven areas. Once you are satisfied with the surface, it is time to repaint the boat. Choose a paint that is suitable for wooden boats and apply at least two coats for added protection.

Additional Tips:

• Always work in a well-ventilated area when using epoxy or other chemicals.
• If you are unsure about the extent of the damage or the best repair method, consult a professional boat builder or repair specialist.
• Take your time and work systematically to ensure a thorough and long-lasting repair.

Building a wooden drift boat from scratch

Planning and Materials

First, you will need to gather the necessary materials and tools. For the boat itself, you will require plywood (12 sheets of A/C grade 4x8 plywood is a good starting point), zip ties, marine epoxy, fibreglass, paint, and other miscellaneous supplies. Additionally, you will need a variety of woodworking tools, such as a table saw and a radial arm saw. If you don't have all the required tools, don't worry; you may be able to borrow or rent them, or even find a friendly neighbour with a wood shop who can help.

Before you begin construction, it is essential to have a clear set of plans and measurements to work from. You can either purchase a set of boat plans or, if you're feeling adventurous, take measurements from an existing drift boat to use as a guide.

Construction

Now it's time to start building! Here is a suggested order of operations:

• Join the plywood: There are two common methods for joining plywood: scarfing and butt blocking. Scarfing requires specialised tools and is more complicated, while butt blocking is a simpler method that can be just as strong.
• Create the bottom: Use your measurements to outline the shape of the bottom on the joined plywood. Cut and piece together the sections to form the desired shape.
• Form the sides: Determine the desired rocker (curve) of the boat and cut the plywood for the sides accordingly. You will likely need several people to help bend and shape the sides to match the bottom. Use zip ties to secure the sides to the bottom.
• Add the transom: Cut the transom (back) piece to size and zip tie it into place.
• Flipping and finishing: Flip the boat over and cut the zip ties. Sand the surfaces smooth and begin glassing and epoxying the exterior.
• Build the interior: Cut and shape the necessary pieces for the interior of the boat. This may require more specialised tools. Install the seats, anchor system, and any other desired features.

Painting and Maintenance

Once the construction is complete, it's time for painting. Choose a suitable paint for wooden boats, following recommendations from other builders or experts.

Finally, remember that wooden boats require regular maintenance. They should be stored indoors if possible, and the wood will need to be retreated every few years to protect it from the elements.

Building a wooden drift boat is a challenging project, but with careful planning, the right tools, and some perseverance, you can create a beautiful and functional boat that will provide years of enjoyment on the water.

Removing the coat-it from a wooden drift boat

Step 1: Prepare the Work Area

Before you begin, make sure you have gathered all the necessary tools and are working in a well-ventilated area. It is also recommended to wear protective gear, such as leather or rubber gloves, safety goggles, and a respirator.

Step 2: Identify the Type of Surface

The method for removing coat-it or epoxy will depend on the type of surface you are working on. For wooden drift boats, you will be working with a porous material, so the right solvent to use is acetone. Avoid using paint thinners or alcohol, as these can damage the wood finish.

Step 3: Apply the Solvent

Gently rub the areas where you want to remove the coat-it with a clean, soft cloth dampened with acetone. Keep the cloth in contact with the area, allowing the acetone to surround and loosen the coat-it. Use enough acetone to soak into the surface a bit.

Step 4: Scrape Off the Coat-it

Using a putty knife or scraping tool, gently and slowly scrape off the coat-it. Be careful not to damage the wood as you work. Any excess acetone will evaporate on its own, so you don't need to worry about that.

Step 5: Dispose of the Removed Coat-it

Once you have removed all the coat-it, dispose of it properly. Wear gloves when handling the removed coat-it to protect your skin. Place the removed material in a trash can or bag and follow any specific disposal guidelines for epoxy resins.

Tips and Tricks:

• Always test the solvent on a small, inconspicuous area first to ensure it won't damage the surface.
• Work slowly and carefully to avoid damaging the wood.
• If the coat-it is stubborn, you can use a heat gun to soften it before scraping. However, be cautious as the high temperatures can cause burns.
• If you are working on a large area, you may need to use a grinder or industrial scraper instead of a putty knife.

Restoring a wooden drift boat

Assess the Damage:

Start by thoroughly inspecting the boat to identify all areas that require repair. Pay close attention to the hull, chines, and any soft spots or damage to the wood. It is important to determine the extent of the damage before beginning the restoration process. Take pictures and make notes on the specific areas that need attention.

Dry the Boat:

Before beginning any repair work, ensure that the boat is completely dry. Moisture in the wood can lead to rot and further damage. Use a space heater or place the boat in a well-ventilated area to accelerate the drying process. This step is crucial to prevent future issues and ensure the effectiveness of the repairs.

Remove Damaged Material:

Carefully remove all damaged or rotten wood, being mindful of the structural integrity of the boat. Use appropriate tools to scrape, sand, or cut away the affected areas. This step may involve removing coatings, such as paint or varnish, to access the underlying wood. It is important to create a smooth and clean surface for the upcoming repairs.

Repair Structural Damage:

If there are any holes, cracks, or soft spots in the wood, they need to be addressed. For small holes or cracks, you can use a wood filler or epoxy mixed with wood dust to fill and reinforce the damaged areas. Larger repairs may require the use of wooden patches or scarfs to replace entire sections of the hull or chines. Ensure that all repairs are securely bonded and sanded smooth.

Apply a Protective Coating:

Once the structural repairs are complete, it is time to apply a protective coating to the wood. This can be in the form of epoxy, varnish, or a specialized product like "Coat-It." Carefully follow the manufacturer's instructions for application, as this will ensure a long-lasting and effective barrier against water damage.

Refinish and Maintain:

After the protective coating has cured, you can refinish the boat to your desired aesthetic. This may involve painting, varnishing, or applying a clear coat to the wood. Regular maintenance is key to preserving your wooden drift boat. Ensure that you inspect the boat regularly and address any signs of damage promptly. Proper care will extend the lifespan of your boat and maintain its performance.

Additional Tips:

• When working with epoxy, always work in a well-ventilated area and follow safety guidelines, including wearing gloves and a respirator.
• Consider using a space with ample room and specialized tools, such as a wood shop, to facilitate the restoration process.
• If you are unsure about any aspect of the restoration, don't hesitate to seek advice from experienced wooden boat builders or professionals.

Upgrading a wooden drift boat

Drift boats are a great way to get out on the water and enjoy nature. If you're looking to upgrade your wooden drift boat, there are several options available to you. Here are some tips and suggestions to get you started:

Repairing and Refinishing

Before starting any upgrade projects, it's important to inspect your boat for any damage and make necessary repairs. Wooden drift boats are susceptible to water damage, so be sure to thoroughly dry out any wet areas and repair or replace damaged wood. Sanding and refinishing the exterior of your boat can also help to improve its performance and aesthetics. Consider using a product like Coat-It or Wetlander to protect the bottom of your boat and improve its ability to glide over rocks and gravel beds.

Upgrading the Bottom

One of the most important upgrades you can make to your wooden drift boat is reinforcing the bottom. A reinforced bottom will make your boat more durable and better able to withstand the challenges of drifting. One option is to add a composite bottom upgrade, which involves using two layers of plywood with a layer of lightweight plastic honeycomb framing in between. This adds some weight but provides a much stronger base. Another option is to add a fiberglass bottom treatment, which involves epoxying a layer of tri-axel fiberglass cloth to the plywood bottom and then filling it with thickened epoxy.

Storage and Functionality Upgrades

In addition to structural upgrades, you can also improve the functionality and storage capacity of your wooden drift boat. Consider adding extra storage compartments or installing a stackable guide option if you plan to transport multiple boats on a trailer. You can also upgrade the flooring of your boat with marine-grade plywood and a roll-on bed liner for improved traction and durability.

Building Your Own Wooden Drift Boat

If you're feeling ambitious, you can even build your own wooden drift boat from scratch! This requires a significant amount of woodworking skill and tools, but it can be a rewarding experience. Start by gathering the necessary materials, including plywood, epoxy, fiberglass, paint, and other supplies. You'll also need to take measurements and create a plan for the design and construction of your boat. Building a wooden drift boat can be a time-consuming process, but with patience and perseverance, you can end up with a one-of-a-kind boat that's perfectly suited to your needs.

Frequently asked questions