Mounting Rails: Aluminum Boat Rail Installation Guide

Mounting rails on an aluminium boat can be a challenging task. There are a variety of methods and tools that can be used, depending on the type of rail and boat. For example, Traxstech's anodized aluminium mounting tracks with a grooved interior design allow for fishing equipment to be easily slid in and secured with star-shaped thumb screws. Alternatively, one might use self-tapping screws, pointed sheet metal screws, or stainless steel screws with pre-drilled holes. The type of screw will depend on the specific application and the user's preference. It is important to consider factors such as the weight and torque of the rail and whether the boat is used in salt or brackish water, as this can impact the choice of screws and the potential for corrosion.

Using Traxstech Aluminum Mounting Track

Traxstech's Ultimate Fishing System is founded on its anodized aluminum mounting tracks with a grooved interior design. The tracks are 3 1/2" wide and come in various lengths, including 6-inch, 12-inch, 18-inch, 24-inch, 36-inch, 48-inch, 60-inch, and 72-inch options. These tracks are designed to be installed on your boat, allowing you to adapt to different fishing styles and techniques. With the tracks in place, you can easily slide in various types of rod holders, down-rigger mounts, and other marine electronics. The star-shaped thumb screws then need to be tightened to secure the equipment in place. When you're done fishing, simply remove your fishing gear and replace it with the starboard sheet track insert.

Traxstech's aluminum mounting tracks offer a versatile and durable solution for anglers who want to customize their boat setup. The ability to slide equipment in and out of the tracks means you can quickly adapt to different fishing situations. Additionally, the star-shaped thumb screws ensure that your gear stays securely in place while you're out on the water.

The longer tracks, such as the MT-60 and MT-72, feature a convenient cut-out in the center, providing easy access for inserting or removing accessories. This design saves time and effort by eliminating the need to slide accessories through the entire length of the track when making adjustments or adding/removing items. The cut-out area also includes holes that can be used to install end caps, enhancing security, protection, and the overall aesthetics of the track system.

When installing Traxstech aluminum mounting tracks, it is recommended to opt for longer tracks whenever possible. Longer tracks provide more stability and strength, reducing the chances of equipment failure and loss. Additionally, they are more cost-effective and offer more flexibility for adding additional fishing equipment in the future.

The tracks come with stainless steel 1-3/4" long screws, lock washers, fender washers, and nuts for installation. However, if your boat requires rivets or self-tappers for installation, you can request them to be included instead. Traxstech also offers an installation kit for additional assistance in mounting the tracks to your boat.

Drilling into aluminum

Selecting the Right Drill and Drill Bits:

• Choose a suitable drill for the job. A standard corded drill is generally recommended for drilling into metal. While a cordless drill can work, it may not have sufficient power for thicker aluminum.
• Select the appropriate drill bits. Standard High-Speed Steel (HSS) drill bits are typically adequate for drilling into aluminum due to its softness. However, cobalt drill bits are a better option as they dissipate heat quicker, reducing the risk of the aluminum melting and sticking to the bit.

Drilling Technique and Precautions:

• Mark the drilling spots accurately. Use a punch to create a small divot at the desired location, which will help guide the drill bit.
• Start with a slow speed setting on your drill, as drilling at high speeds can generate excessive heat. The recommended speed for drilling aluminum is between 200 and 300 rpm.
• Avoid applying excessive pressure during drilling, as this can also increase heat buildup.
• Lubrication is crucial to minimize friction and keep temperatures down. Use a suitable drilling lubricant to reduce heat build-up and ensure a smoother drilling process.
• Always prioritize safety. Wear eye protection and, if possible, clamp the aluminum piece to secure it in place while drilling.

Following these instructions will help ensure a successful and safe drilling experience when working with aluminum.

Using self-tapping screws

Aluminium vibrates, especially when used as a building material for boats, which can cause regular screws and nails to come loose. Self-tapping screws, on the other hand, are ideal for this situation. They have a sharp, drill-bit-like tip and a continuous thread that spans the whole length of the screw. This design helps to keep thin metal from denting.

To use self-tapping screws, you may need to drill a pilot hole first. This will ensure that the screw is inserted straight and reduce the possibility of damaging the material. Place the self-tapping screw directly on the aluminium sheet and stabilise it to prevent it from tilting as it goes in. Then, twist the screw into the metal and let it turn until it goes all the way through. Be careful not to overtighten the screw, as this could damage the metal or break the screw.

The advantage of using self-tapping screws is that they can be easily removed and reused without damaging the aluminium. They also provide a safe and long-lasting attaching solution, ensuring that the aluminium is firmly attached even during vibrations and movement.

Using a variable speed drill

When mounting a rail on an aluminum boat, you will need a few tools and supplies, including a variable speed drill, marine-grade sealant, and stainless steel screws.

Step 1: Prepare the Rail and Boat Surface

Before you begin drilling, it is important to ensure that the rail and the boat surface are clean and free of any debris. Use a clean cloth to wipe down the surfaces and remove any dirt, grease, or residue.

Step 2: Mark the Drill Holes

Using a pencil or a pen, mark the spots on the boat where you will be drilling the holes for the rail. It is important to be precise and accurate in your markings to ensure proper alignment and a secure fit.

Step 3: Drill the Holes

Now it's time to drill! Set your variable speed drill to a low speed and slowly start drilling at the marked spots. Go slowly and carefully to avoid making the holes too big or damaging the boat surface. Drill holes that are slightly smaller than the size of your screws.

Step 4: Apply Marine-Grade Sealant

Once you have drilled all the necessary holes, coat the threads of your stainless steel screws with a marine-grade sealant. This will help create a watertight seal and prevent corrosion.

Step 5: Secure the Rail

Finally, it's time to secure the rail in place. Carefully align the rail with the drilled holes and insert the coated screws. Tighten the screws securely, but be careful not to overtighten, as this can strip the threads or damage the boat surface.

By following these steps and using your variable speed drill, you can confidently and successfully mount a rail onto your aluminum boat. Remember to take your time, work carefully, and ensure all your measurements and alignments are accurate before drilling and securing the rail.

Installing a rub rail

Tools and Supplies

Before you begin, make sure you have the correct tools and supplies. You will need:

• A variable speed drill
• Marine-grade sealant
• Stainless steel screws
• Rub rail end caps and accessories
• A friend to help (two pairs of hands will make installing the rub rail much easier)

Preparation

Place masking tape above or below where the rub rail will go. Using a pencil or pen, mark where the new holes are going to be located, or mark where the filled holes are to avoid them.

Installation

Place the centre of the first length on the bow. If a mounting hole is already there, move it to one side by 3 inches. Press the rub rail against the hull until you come back to one end.

If any of the holes line up with the filled holes, try adjusting the rub rail a few inches in either direction. Avoid a hole within two inches of either side of the bow.

Drill through the pre-drilled holes with a drill bit smaller than the screw. Coat the threads with marine-grade sealant or 3M 5200 and install the screw.

Continue this process up to the bend at the bow. Bend the rub rail around the bow by applying steady pressure with one hand while you lightly tap the rub rail with a rubber mallet where you want it to bend.

Complete the installation of the rest of the rub rail. Butt the next length up against the previously installed length. If a hole lines up with a filled hole, cut a few inches off the end in a miter box. This will change the location of the holes.

Butt the rub rail up against the first length and install this length according to the previous steps. Continue this process until you come back to the other end of the length you installed at the bow. Measure the last length carefully so that it fits tightly and install the screws.

Frequently asked questions