Installing Flush Mount Rod Holders On Your Aluminum Boat

how to install flush mount rod holders on aluminum boat

Flush mount rod holders are an essential accessory for any fishing boat, and installing them is a straightforward process. This article will cover the tools and steps required to install flush mount rod holders on an aluminium boat. It will also discuss the different types of rod holders available and the factors to consider when choosing the right ones for your boat.

Characteristics Values
Materials Stainless steel, plastic, or aluminium
Installation process Drill a hole, place the rod holder, notch out the angle, place the rod holder back in, install the spacer and backing nut, tighten
Tools Drill, straight edge, side-cutting bit, wrench
Considerations Ensure the rod holder is flush with the gunwale, wear protective gear, check for obstructions, use masking tape to protect the gelcoat, countersink holes to prevent chipping

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Choosing the right rod holders for your boat

Type of Boat and Fishing Style:

  • Boat Size and Design: The size and design of your aluminum boat play a crucial role in choosing the right rod holder. Consider whether you have adequate space on your boat for the type of rod holder you want.
  • Freshwater vs. Saltwater: The water type you fish in is important when selecting the material of your rod holders. For saltwater fishing, stainless steel or chrome-plated brass holders are recommended due to their rigidity and corrosion resistance. For freshwater or calmer venues, nylon, fiberglass, or ABS plastic options are more cost-effective and suitable.
  • Number of Rods: Think about how many rods you typically use at once. If you fish with just one or two rods, a single, well-placed holder may suffice. For more advanced techniques or multiple rods, consider holders that accommodate your strategy, such as multiple single holders or a single multi-rod holder.

Mounting Options:

  • Fixed vs. Removable: Heavy-duty rod holders are often fixed, installed in holes provided by the boat's designer, or screwed onto vertical surfaces. Removable rod holders are ideal for small boats or vessels not designed for fixed holders, as they can be quickly installed and removed when not in use.
  • Mount Types:
  • Flush Mount: Flush mount rod holders are installed in the gunwale of your boat and can keep rods vertical or at a fixed angle. They are typically made of high-quality steel and are popular among serious anglers.
  • Clamp-on: Clamp-on rod holders are removable and do not require drilling into your boat. They are generally recommended for small game fish and casual fishing outings.
  • Surface Mount: Surface mount rod holders offer mounting flexibility as they can be mounted vertically or at an angle to suit your needs.
  • Adjustable vs. Non-adjustable: Adjustable rod holders provide convenience and cost-effectiveness. They can tilt, rotate, and lock in place, offering versatility in mounting locations. Fixed-mounted holders are generally sturdier but less versatile.

Installation Considerations:

  • Boat Compatibility: Ensure the rod holders you choose are compatible with your boat. For example, a sturdy clamp-on rod holder may not pair well with an inflatable kayak or certain terrain.
  • Placement and Spacing: Choose the placement of your rod holders wisely. Look for easily accessible areas free from obstructions, and ensure proper spacing to prevent interference between rods.
  • Tools and Knowledge: Mounting rod holders typically requires the right tools and basic knowledge of their functionality. If you're unsure, consider seeking assistance from someone with experience.

By considering these factors, you can choose the most suitable rod holders for your aluminum boat, ensuring a safe, enjoyable, and efficient fishing experience.

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Preparing your boat for installation

Choose the Right Rod Holders:

Select the rod holders that best suit your boat and fishing needs. Common materials include aluminum, chrome, or stainless steel, with standard inside diameters of 1 5/8 or 1 7/8 inches and outside diameters of 2 or 2 1/4 inches. Ensure the inside diameter is wide enough to accommodate your fishing rods, especially if you use spinning rods with thick cork or foam butts.

Gather the Necessary Tools and Safety Gear:

Before you begin, make sure you have all the required tools and safety equipment. You'll need a drill, a 2 1/2-inch hole saw with a pilot bit, a hand file, a wrench, screws, washers, and bolts. It is also important to wear a dust mask and safety glasses to protect yourself from fiberglass dust and debris when cutting into the boat's surface.

Identify the Installation Location:

Carefully choose where you want to mount your rod holders. Consider accessibility and ensure the area under the gunwale is free of wires, fuel filler lines, or other obstructions. Measure and mark the desired location, taking into account the angle of the rod holder you've chosen.

Prepare the Surface:

Use masking tape or protective tape to cover the area you plan to drill. This will help protect your boat's surface from scratches and damage. It is also a good idea to check underneath the gunwale for any obstructions that may interfere with your installation.

Drill the Holes:

Using the hole saw and pilot bit, start drilling the holes for the rod holders. If needed, use a hand file to grind away any additional fiberglass to ensure the rod holder sits flush against the gunwale.

Prepare for Hardware Installation:

With the rod holder in place, mark the locations for the mounting hardware. Drill these holes and consider countersinking each hole to prevent chipping of your boat's gelcoat. Apply a generous amount of silicone sealant into each hole to create a watertight seal.

Now that your boat is prepared, you can proceed with the installation of your flush mount rod holders, following the manufacturer's instructions and taking care to tighten all hardware securely.

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Drilling the holes for the rod holders

First, put on safety gear, including a dust mask and safety glasses, to protect yourself from any debris or particles when cutting into the aluminium boat. Then, measure and mark the desired location for the rod holder, ensuring you check for any potential obstructions underneath the gunwale, such as fuel filler lines or wiring. It is important to be precise and measure twice to avoid any mistakes.

Next, apply masking tape over the area you plan to drill. This will help protect the gel coat of your boat from any damage during the drilling process. Once you have measured and marked the centre, it is time to drill the hole. Using a 2 ½-inch hole saw with a pilot bit, begin drilling. Depending on the angle of the rod holder, you may need to use a hand file to grind away some additional aluminium or fibreglass to ensure a perfect fit.

After you have created the initial hole, place the rod holder into it to check the fit. If it sits flush against the gunwale, you can mark the locations for the mounting hardware. If not, you may need to make further adjustments. Once you are satisfied with the fit, use a drill bit to create the holes for the mounting hardware. It is recommended to use a drill bit that is slightly smaller than the mounting screws to ensure a tight fit.

To protect the gel coat from chipping, it is important to countersink each hole. This will create a smooth finish and reduce the risk of any damage to the coating. Finally, apply a generous amount of silicone sealant into each hole before inserting the screws. This will help create a waterproof seal and prevent any water ingress. Place the washer and bolt, and tighten them securely with an appropriately sized wrench.

Now that the rod holder is securely in place, you can move on to the next steps of the installation process, getting closer to enjoying your new fishing accessory!

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Securing the rod holders in place

To secure the rod holders in place, you will need to use a drill to make holes through the gunwale. It is recommended to use a drill bit that is slightly larger than the size of the screws you will be using to allow for clearance around the tube. You can also use a hole saw to make the holes. It is important to use stainless steel screws and washers to avoid galvanic corrosion between the aluminium boat and the rod holders. Apply a generous amount of silicone sealant to the holes before inserting the screws. This will help to prevent water from getting between the two materials and causing corrosion. Use nylon-locking stainless nuts and washers on the underside of the gunwale to secure the rod holders in place. Tighten the screws with an appropriate size wrench and test the rod holders to ensure they are secure.

If you are installing multiple rod holders, you can complete the process in an assembly line to save time. It is also important to consider the placement of the rod holders to ensure they are accessible and do not obstruct other activities on the boat. You may need to remove any interior sides of the boat to access the underside of the gunwales.

Additionally, you can create a backing plate for the rod holders by cutting a piece of aluminium that is slightly larger than the rod holder. Drill a hole in the backing plate that matches the size of the hole in the gunwale. Drill additional holes in the backing plate that match the mounting hardware of the rod holder. Slip the backing plate up from underneath the gunwale and secure it in place with fasteners. This will provide additional reinforcement and support for the rod holders.

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Finishing touches and clean-up

Now that you've installed your flush mount rod holders, it's time to tidy up and perform some finishing touches. Here are some steps to follow:

Clean-up:

  • Remove the protective tape you applied earlier. This will reveal the area you were working on, and any residue or marks left behind.
  • Thoroughly clean the area with a clean rag and rubbing alcohol. This will help remove any dirt, grease, or residue that may have accumulated during the installation process. It will also help to prevent any corrosion or damage to the boat's surface.

Finishing Touches:

  • Inspect your work: Take a step back and carefully inspect your newly installed rod holders. Ensure that they are securely attached and that the mounting hardware is tight. Check for any signs of damage or wear and address them if necessary.
  • Test the rod holders: Place your rods in the holders and ensure they fit snugly and securely. Test the adjustability and movement of the rod holders to ensure they function as intended. Make any necessary adjustments to the position or angle of the holders.
  • Maintain your installation: To ensure the longevity of your flush mount rod holders, perform regular maintenance and inspections. Check for any signs of corrosion or damage, especially if your boat is exposed to saltwater. Keep the rod holders clean and free of debris.
  • Customise your setup: Consider adding accessories or customisations to your rod holders. You can find innovative manufacturers that offer a range of options, such as transforming your rod holders into bait/fillet tables, cup holders, tackle holders, chum dispensers, or even a grill for impromptu barbecues! Choose the options that best suit your fishing needs and personal preferences.
  • Enjoy your new setup: Now that your flush mount rod holders are installed, maintained, and customised, it's time to enjoy your improved fishing experience. Take your boat out on the water and test out your new setup. With your rods securely held in place, you can focus on steering, baiting hooks, and, most importantly, reeling in that catch of the day!

Frequently asked questions

You will need a drill, a 2 1/2-inch hole saw with a pilot bit, a hand file, a wrench, and a dust mask and safety glasses for protection.

First, measure and mark where you would like to mount the rod holder, checking for any obstructions underneath the gunwale. Place masking tape over the area to protect your boat. Drill the hole, using the hole saw. Depending on the angle of the rod holder, you may need to grind away some fiberglass with a hand file. Once the rod holder sits flush, mark where the mounting hardware will go and drill three holes. Countersink each hole to prevent chipping. Put a generous amount of silicone sealant into each hole, then set the screws, washers, and bolts in place and tighten with a wrench.

Be sure to choose a rod holder with an inside diameter large enough to fit your rods. You should also consider the angle of the rod holder—15-degree holders are best for kite fishing, 30-degree holders are good for trolling, and 45-degree holders are designed for deep-dropping.

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