
If you're looking to repair a rotted transom on an aluminium jon boat, you'll be glad to know that it's a common issue with a variety of possible solutions. The first step is to identify the extent of the rot. You can do this by knocking on the wood to check for a hollow sound, drilling into the transom, or using a moisture meter. Once you've confirmed the presence of rot, you can consider repair options. Some methods include using a product like Git-Rot to fill and restore dry rot, or more intensive methods such as removing the transom cap and bolts, cutting out the rotted wood, and replacing it with a new wooden insert. When reassembling, it's important to coat all wood surfaces with epoxy resin and use waterproof sealant on bolts. While it's possible to attempt these repairs yourself, it's recommended to consult an expert if the rot is severe.
Characteristics | Values |
---|---|
How to identify rot in the transom | Knock on the wood to listen for a "hollow" sound, drill into the transom, use a moisture meter |
Repairing a rotted transom | Use a product like Git-Rot, disassemble the transom, repair and strengthen the wood with dry rot |
Tools | Chainsaws, pressure washers, drills, crowbars, epoxy, plywood, laminated fiberglass, pourable transom, heat lamps, hammers |
What You'll Learn
Identify rot by knocking on the wood and listening for a hollow sound
Identifying rot in the transom of your aluminium Jon boat is a critical aspect of boat maintenance. Here are some instructive guidelines on how to identify rot by knocking on the wood and listening for a hollow sound:
Firstly, when your boat is out of the water and in dry dock, it is recommended to perform a thorough inspection by knocking on the wood. This simple test can provide valuable information about the condition of the wood. A "hollow" sound indicates the presence of rot, warranting further investigation.
If you hear a hollow sound, the next step is to drill a small hole into the transom. By poking through this hole, you can determine the severity of the rot. If the wood is easily penetrable, it confirms the presence of rot. On the other hand, if the wood offers resistance, it indicates that the internal structure is still strong and intact.
Additionally, the use of moisture meters during dry dock inspections is suggested by some boaters. Moisture meters provide valuable information about moisture levels, which can be indicative of potential rot formation. While this tool is helpful, it should not be solely relied upon for diagnosing rot.
It is important to remember that rot can develop from the inside out, making it less visible during initial inspections. Therefore, it is crucial to pay attention to any subtle signs of deterioration and take proactive measures to prevent further damage.
By following these steps and guidelines, you can effectively identify rot in the transom of your aluminium Jon boat, enabling you to make informed decisions about necessary repairs or replacements.
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Drill into the transom to check for rot
Before you start drilling into the transom of your aluminum Jon boat, it's important to identify whether there is rot in the first place. The first step is to knock on the wood to get a sense of how it sounds. If you get a "hollow" sound, that's a sign that you need to investigate further by drilling into the transom.
Drilling into the transom is a good way to check for rot because it allows you to see how easily the wood can be penetrated. If you are able to easily poke through the hole that you drilled, it is a sure sign that you have rot. If not, then you know that the wood inside is still in strong condition.
When drilling into the transom, use a 1-inch ship auger and a battery drill. Drill parallel to the two shells of the boat and chew away at the bottom of the transom. You can also use an electric drill with a 1-inch auger bit and a long extender to reach the bottom of the transom. Be careful to maintain a parallel position while drilling to avoid damaging the shells of the boat.
After drilling, use a hooked crowbar to pull out any rotted wood from the transom. You can also use a vacuum to clean out the debris. Once you have removed all the rotted wood, you can assess the extent of the damage and decide on the best repair method for your aluminum Jon boat.
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Use a moisture meter to check for moisture levels
A moisture meter is a device that measures the percentage of water in a given substance. It is an important tool to use when repairing a rotted transom on an aluminium Jon boat, as it can help identify whether the wood is rotten and needs to be replaced, or if it can be repaired.
To use a moisture meter to check for moisture levels in your boat's transom, follow these steps:
- Purchase or rent a moisture meter: There are different types of moisture meters available, such as pin-type meters and capacitive/non-destructive moisture meters. Choose one that is suitable for measuring wood and other building materials.
- Prepare the transom: If your boat has an outboard motor located outside the transom, you may need to remove it to access the transom fully.
- Calibrate the moisture meter: Follow the manufacturer's instructions to calibrate the device. This step ensures that your readings are accurate.
- Take measurements: Place the moisture meter on the surface of the transom. For pin-type meters, insert the pins into the wood. The meter will display the moisture content as a percentage. Take measurements at various points on the transom to check for consistency.
- Interpret the results: High moisture content, indicated by a higher percentage, may suggest that the wood is rotten or at risk of rotting. Compare the readings to the moisture content levels considered safe for the specific type of wood used in your transom.
- Further investigation: If the moisture content is high, you may need to drill into the transom to investigate further. Rot can occur from the inside out, so it is important to check the internal structure as well.
- Compare with a known dry material: Take measurements on a piece of wood that you know is dry to establish a baseline for comparison.
- Plan your repair: Based on the moisture meter readings and further investigation, decide whether you need to replace the transom or if a repair is possible.
Remember that using a moisture meter is just one aspect of diagnosing rot. Other methods, such as knocking on the wood to check for a hollow sound and visual inspection, should also be used in conjunction with moisture meter readings to get a comprehensive understanding of the condition of your boat's transom.
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Use a product like Git-Rot to fill and restore dry rot
To fix a rotted transom on an aluminium Jon boat, you can use a product like Git-Rot to fill and restore dry rot. Git-Rot is a two-part liquid epoxy that fills and restores dry rot inside the wood, using capillary action to penetrate without drilling holes. It restores the original strength of the wood, working with loose rotted fibres to create a sandable, paintable, and workable surface.
First, you need to identify the dry rot. Tap the transom with a hard instrument and listen for a hollow sound. Probe with an ice pick or sharp knife to confirm.
Next, prepare the Git-Rot. It is important to only mix small batches of no more than 4oz to prevent a faster cure. After adding 1 part B to 3 parts A, shake vigorously for at least one full minute. Once mixed, a thermal reaction will occur.
Now, inject the epoxy into the end grain of the wood. Work progressively from one end to the other, until the entire rotted surface is filled and the reservoir holes are full. The wood must be completely dry for the Git-Rot to work properly. For deeply rotted surfaces, drill staggered holes of approximately 1/4" in diameter, 2" apart, slanting downwards, and then fill.
For ultimate strength, allow one week to cure.
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Use epoxy resin to coat wood surfaces
To fix a rotted transom on an aluminum Jon boat, one method is to remove the rotted wood and replace it with new wood. This can be done by cutting out the rotted wood with a chainsaw or a drill and then filling the space with a pourable transom or new plywood.
When using epoxy resin to coat wood surfaces, there are several steps to follow to ensure a durable and flawless finish:
Embrace Natural Imperfections
When selecting wood for your project, consider choosing a type of wood with natural imperfections such as wormholes, knots, cracks, or burls. These imperfections can become stunning features once filled with epoxy resin. Epoxy resin looks great over various wood types, including walnut, maple, cherry, and ash. However, it's important to choose a grain and color that you love. Keep in mind that epoxy resin will change the color of the wood, so it's recommended to conduct a small sample test first. If you want to preserve the original look of the wood, you can seal it with a clear-drying wood sealant before applying the epoxy resin.
Prep Your Wood
It's crucial to prepare the wood surface before applying epoxy resin. Remove any dirt, debris, or loose pieces of wood or bark. Sand off any oily or waxy residue to ensure proper adhesion. Sealing the wood is an important step as it prevents air bubbles and reduces absorption, resulting in less epoxy usage. Apply a clear-drying wood sealant or a thin coat of epoxy to seal the wood, paying close attention to cracks, knots, or voids. Once the sealant is dry, sand it down with 80-grit sandpaper to create a rough surface for the next layer of epoxy to adhere to. Clean the surface of any sanding debris before applying the next coat.
Prep Your Workspace
Before starting the epoxy application, cover your work surface and floor with plastic drop sheets. Gather all the tools you'll need and lay them out within easy reach. Keep a spray bottle of alcohol and paper towels handy for dealing with drips or spills. Ensure the room temperature is between 70-80°F (21-27°C) as epoxy prefers warmth. Cold epoxy can lead to microbubbles, surface imperfections, and curing issues.
Use the Right Resin
When coating wood, choose an epoxy resin that prioritizes durability and safety. Industrial Clear is a high-quality epoxy resin that provides a rock-hard, clear, and glossy finish while enhancing the natural beauty of the wood. It is resistant to scratches, damage, heat, oils, gasoline, bleach, and most cleaners. Additionally, it is made with UV stabilizers to delay yellowing and prevent brittleness.
Measure and Mix Accurately
Accurate measurement and thorough mixing are key factors in achieving a hard and durable finish. Follow the label instructions for the specific epoxy resin you are using. For example, Industrial Clear has a 2:1 mixing ratio of resin to hardener. Combine the components in the specified ratio and mix thoroughly for about 4 minutes, scraping the sides and bottom of the container to ensure a consistent mixture.
Time Your Pour
After mixing, you have a limited time before the epoxy becomes too thick to work with. Pour and spread the epoxy as soon as possible to avoid curing issues. Use a flat or jagged-edged spreading tool to guide the epoxy to the edges, either stopping at the edges or allowing it to run over the sides and smoothing it out with a brush or gloved hand.
Use a Torch for a Bubble-Free Finish
To remove surface bubbles, use a butane or propane flame torch and quickly run one or two passes over the entire piece. Keep the flame 4-6 inches from the surface and avoid holding it in one spot for too long. After torching, examine the surface for any remaining bubbles and remove them with a toothpick.
Cover to Protect Against Dust
To prevent dust, insects, hair, or other airborne particles from landing in the wet epoxy, cover your project with a large clean cardboard box or plastic tote for small items. For larger items, create a tent by propping something sturdy over the piece and covering it with a plastic sheet.
Cure Completely Before Use
Allow the epoxy to fully cure before using your project. Industrial Clear, for example, will be dry to the touch within 24 hours but will take 7 days to reach a full, rock-hard cure. Curing times are temperature-sensitive, with warmer temperatures promoting faster curing. If the resin remains sticky after 24 hours, even in warmer temperatures, it indicates that it will not cure further, and additional measures may be necessary.
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Frequently asked questions
When your boat is out of the water, knock on the wood to check for a hollow sound. If you hear a hollow sound, drill into the transom to see if the wood is easily penetrable. You can also use a moisture meter to indicate moisture levels, which is a sign that rot may be forming.
If you catch it early, you can avoid expensive repairs by using a liquid epoxy like Git-Rot from BoatLIFE to fill and restore the dry rot.
One user recommends using a product called Seacast, which is a composite material that is three times stronger than marine plywood and will never rot. Another user recommends using a plywood lam-beam from a building center, which has glue that is as good as or better than marine plywood.
One user recommends using two pieces of marine plywood, while another recommends using exterior plywood, which is cheaper than marine plywood and has the same glue.
One user recommends coating all wood surfaces with epoxy resin, paying particular attention to the edges. Another user recommends using waterproof sealant on the bolts when installing them.