Ayrton Oneill
Fiberglass is a popular material for boats due to its durability and resistance to water damage. It is also a versatile material that can be used to create a variety of shapes and structures. For this reason, many boat owners choose to fiberglass their wooden steering consoles to protect them from the elements and give them a longer lifespan. In this article, we will explore the process of fiberglassing a wooden steering console on a boat, including the materials needed and the steps to take for a successful application. We will also discuss the benefits of fiberglass and provide insights from boat enthusiasts who have completed similar projects.
How to Fiberglass Wooden Steering Console on Boat
| Characteristics | Values |
|---|---|
| Mounting | Perpendicular to the for-aft line of the boat (on a console) or mounted to the side |
| Boat Handling | Test the boat first in the position where you want to place the console to ensure handling is as desired, especially in rough water |
| Controls | Should be set up close to the engine so that it can be manually started or lifted when in shallow water |
| Steering System | Stick steering system, rack and pinion single cable, or rotary |
| Materials | Wood, aluminum, or plywood reinforced with fiberglass |
| Height | Adjustable height from 16" to 26" or 34" to 40", depending on the model |
| Additional Features | Space for switches and instruments, flat top for depth finder mounting, optional throttle control box |
| Installation | Easy DIY project or can be done by a local marine mechanic or handyman |
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What You'll Learn
Steering console mounting
When mounting a steering console, it's important to consider the type of boat you have and the position of the console relative to the boat's controls. The console can be mounted perpendicular to the for-aft line of the boat or to the side, which keeps the boat uncluttered. It is recommended to test the boat with the console in different positions to ensure optimal handling, especially in rough water conditions.
If you are crafting your own console, you can use wood to build the structure and cover it with fiberglass, or make a mold and create the console from straight fiberglass, eliminating the risk of rot. Another option is to use plywood, which can be easily shaped and crafted.
When installing the console, it is important to consider the height and positioning. The console should be mounted at a comfortable height for the operator, with the option to adjust depending on whether the operator is sitting or standing. The console should be positioned to allow easy access to all necessary controls and to ensure the boat remains well-balanced during operation.
Additionally, the type of steering system you choose will impact the mounting process. For example, a stick steering system eliminates the need for a console altogether, allowing you to mount the controls directly to the side of the boat.
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Steering wheel installation
When installing a steering wheel on a wooden boat steering console, there are a few key considerations and steps to keep in mind. Firstly, it is important to choose a steering wheel that is not only aesthetically pleasing but also durable and reliable. While there are various shapes, sizes, and designs available, it is advisable to choose one that is similar to the original yacht steering wheel installed by the manufacturer.
Before installing the new steering wheel, ensure that the wheel shaft is clean and free from corrosion. Use a soft cloth with a corrosion inhibitor to clean the area and then apply a thin layer of synthetic or food-grade grease. This will not only facilitate the installation but also make future wheel removal easier.
Next, slide the collar onto the shaft, followed by the key wheel insert and the shaft nut. The steering wheel can be mounted perpendicular to the for-aft line of the boat or to the side. Side mounting can keep the boat uncluttered but may be inconvenient as it requires sitting in a slightly sideways position. It is recommended to test the boat in the desired position to ensure optimal boat handling, especially in rough water.
Additionally, consider the placement of the controls. If they are set up close to the engine, it will be more convenient to manually start the engine or lift it when needed. Also, take into account the size of the motor and whether conversion kits are required for tiller-to-console steering.
For wooden steering consoles, you can build a structure using wood and cover it with fiberglass, or create a mould and make the console entirely from fiberglass. Alternatively, stick steering systems or side-mount consoles are options that do not require a console.
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Steering system options
When it comes to steering system options, there are several choices available depending on your boat and budget. The most popular option is the "push-pull" cable system, which is standard on many boats, especially entry-level and lower-cost models. This system consists of a helm unit and a cable that runs from the helm to the outboard. The helm unit can be either a rack and pinion or a rotary style. No-feedback units are popular as they provide a cushion between the torque of the outboard and the steering wheel, reducing the pull on the wheel at higher speeds.
Another option is the hydraulic steering system, which is more expensive but offers smoother and easier steering than cable systems. Hydraulic systems provide better command of the vessel's directional stability and result in less fatigue for the captain. They operate by pushing hydraulic fluid through a series of valves and hoses when the steering wheel is turned.
If you have a small boat, you might consider a stick steering system, which does not require a console. This can be a good option if you want to keep your boat uncluttered and don't want to reach behind you to steer.
When choosing a steering system, it's important to consider the size, weight, and speed of your vessel, as well as how it will be used. You can also seek advice from marine steering companies and boat manufacturers, who can recommend specific steering solutions based on your vessel's requirements.
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Console construction materials
Wood
Wood is a versatile and commonly used material for building steering consoles. It can be used to create a sturdy structure for the console and is often covered with fiberglass for added strength and protection. Plywood, in particular, is a popular choice for console construction due to its durability and ease of working with. It can be used to create a simple box-like structure for the console, as mentioned by a user who constructed a console for their 14' Lowe Jon boat.
Fiberglass
Fiberglass is another popular material for constructing steering consoles. It can be used to cover a wooden structure, providing a smooth and durable finish. Additionally, some builders choose to make the console straight from fiberglass, eliminating the need to worry about rot. However, using fiberglass in an aluminum boat is not a common practice.
Aluminum
Aluminum is a lightweight and durable material that can be used for steering consoles. It is versatile and can fit most aluminum or fiberglass boats. Aluminum consoles often feature a plywood-reinforced face for enhanced durability and functionality, providing a sturdy mounting surface for the steering wheel.
Other Materials
Aside from the main construction materials, other components are necessary for a functional steering console. These include the steering mechanism, wheel, and cable, which must be purchased separately. A link control steering arm specific to the outboard engine is also required to accept a flex cable and turn the engine. Additionally, stainless steel mounting hardware, such as bolts, is necessary for secure installation.
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Console accessories
When it comes to console accessories, there are a variety of options to choose from, depending on your needs and preferences. Here are some ideas to consider:
Mounting Options: The console can be mounted perpendicular to the for-aft line of the boat or mounted to the side. Side mounting can be a little inconvenient as it requires sitting in a slightly sideways position, but it keeps the boat uncluttered and allows for easy access to the controls near the engine. Test the boat in the desired position to ensure optimal handling, especially in rough waters.
Steering System: Consider the type of steering system you want to install. You can opt for a traditional steering wheel, cable/pulley steering, or stick steering. Stick steering does not require a console and allows you to keep your seat in the center while mounting the controls to the side.
Console Materials: If you're building your own console, you can use wood, such as plywood, and cover it with fiberglass, or create a mold and make the console entirely from fiberglass. Fiberglass provides durability and is less susceptible to rot.
Electronics: Electronics boxes are a great addition to your console, offering both functionality and aesthetic appeal. They provide a sleek and professional look while keeping your important gear safe and dry.
Rod Holders: If you plan on fishing, rod holders are a must-have accessory. They provide a convenient and accessible location to store your fishing rods, keeping them organized and readily available.
Lighting: LED lights or light bars can significantly improve visibility, especially when travelling in dark waters. They are also more energy-efficient and provide brighter light compared to standard light bulbs.
Storage: Consider adding storage options to your console to keep your deck clutter-free. A T-Top storage bag, for example, can be affixed to your T-top with Velcro and is ventilated to prevent mildew build-up.
By carefully selecting and customizing your console accessories, you can enhance the functionality, durability, and overall boating experience for both yourself and your passengers.
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Frequently asked questions
You can build a wooden structure and cover it with fiberglass or make a mold and make the console out of straight fiberglass.
A wooden steering console can provide more room for your fishing gear and other switches or gauges.
No, you can install a stick steering system without a console, which is a good option for a small boat.
You can mount the console on the right side toward the middle of the boat, or you can make it a center console. Test the boat first to ensure that boat handling is as desired, especially in rough water.
You will need to consider how to route the steering cable, throttle cable, and wiring harness. You may also need to purchase a steering wheel and link control steering arm separately.
